Allante V8-273 4.5L (1991)
INSTALL OR CONNECT
1. Install plunger unit on mounting bracket. Tighten bolts to 20 Nm (15 lbs. ft.).
2. Connect the high pressure pipe to the plunger assembly. Tighten to 15 Nm (11 lbs. ft.).
3. Position plunger assembly in vehicle and connect electrical connector to plunger.
4. Position plunger unit and bracket on hydraulic unit mounting bracket. Tighten upper outboard mounting bracket nut to 27 Nm (20 lbs. ft.).
5. Position and connect right front brake pipe from hydraulic unit to plunger unit. Tighten to 15 Nm (11 lbs. ft.).
6. Position and connect left front brake pipe from hydraulic unit to plunger unit. Tighten to 15 Nm (11 lbs. ft.). Install return hose to reservoir and
plunger unit.
7. Connect top two brake fittings (outlets from the plunger unit to the front wheel calipers) to the plunger unit. Tighten to 15 Nm (11 lbs. ft.).
Replace cross-car underhood brace.
8. Connect high pressure pipe from plunger unit to hydraulic unit. Tighten to 15 Nm (11 lbs. ft.). Replace air intake duct and tighten clamps and air
cleaner and throttle body.
9. Connect right rear proportioner valve to hydraulic unit. Tighten to 15 Nm (11 lbs. ft.). Bleed front brake circuits.
10. Connect right rear brake pipe to the proportioner valve. Tighten to 15 Nm (11 lbs. ft.). Replace cross-car underhood brace.
11. Install pressure hose and fitting from pump/motor to hydraulic unit. Tighten to 15 Nm (11 lbs. ft.). Be sure that washers are properly positioned.
12. Tighten lower outboard mounting bracket nut to 27 Nm (20 lbs. ft.).
13. Connect electrical connectors to hydraulic unit and connect negative battery cable.
14. Install pressure return hose to reservoir and plunger unit.
15. Fill hydraulic unit reservoir to the "FULL" mark.
