Astro Van 2WD V6-4.3L VIN W (2001)
28. Use a cartridge type caulking gun in order to apply a smooth, continuous bead of urethane adhesive.
29. If reusing the original glass, apply the new urethane adhesive on the top of the fresh-trimmed urethane adhesive.
30. When using the extended method, use the edge of the liftgate window or the inside edge of the reveal molding as a guide for the nozzle in order to
apply the urethane adhesive (1) to the inner surface of the lift gate window (3).
31. With the aid of an assistant, use the suction cups in order to install the lift gate window into the opening.
32. Align the tape on the liftgate window and the body.
33. Press the liftgate window firmly into place.
34. Tape the liftgate window to the body in order to minimize movement until the urethane adhesive cures.
35. Clean any excess urethane adhesive from the body.
Important: Do not direct a hard stream of high pressure water to the fresh urethane adhesive.
36. Use a soft spray of water in order to watertest the liftgate window immediately.
37. Warm or hot water is preferred in order to accelerate the curing of adhesive.
38. Inspect the window for leaks:
If any leaks are found, use a plastic paddle in order to apply extra urethane adhesive at the leak point.
39. Retest the window for leaks.
Caution: Insufficient curing of urethane adhesive may allow unrestrained occupants to be ejected from the vehicle resulting in personal injury.
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For the moisture-curing type of urethane adhesive, allow a minimum of 6hours at 21°C (70°F) or greater and with at least 30 percent relative
humidity. Allow at least 24hours for the complete curing of the urethane adhesive.
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For the chemical-curing type of urethane adhesive, allow a minimum of 1hour.
Do NOT physically disturb the repair area until after these minimum times have elapsed.
