Express 1/2 Ton Van V8-5.7L VIN R (1999)
IMPORTANT:
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If the drive end bushing and the plug are being replaced, install these components into the drive housing.
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Lubricate the following components:
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The drive end housing bushing
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The shift lever
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The driveshaft
Install the arms on the shift lever with the shift collar onto the driveshaft and clutch group.
1. Install the assembled shift lever and the driveshaft and clutch group into the drive housing.
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Align the holes in the driveshaft support with the holes in the drive housing.
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Ensure that the driveshaft support fully seats in the drive housing and that the driveshaft bearing remains fully seated in the driveshaft support.
NOTE: Refer to Fastener Notice in Cautions and Notices.
2. Install the following components:
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The shift lever screw
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The washer
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The nut
Tighten
Tighten the nut to 4.5 N.m (40 lb in).
3. Install the plate, if used, and the drive housing.
4. Install the washers in the same number and position as noted at disassembly.
5. Install the armature support bracket to the drive housing. Align the mark made prior to the disassembly with the mark on the drive housing.
6. Install the drive housing.
Tighten
Tighten the drive housing bolts to 8.5 N.m (75 lb in).
Frame and Field Assembly
1. Install the brush springs if removed.
1.1. Start each brush spring onto the post on the brush holder assembly just enough in order to hold the inside end of spring from turning.
1.2. Grasp the free end of the spring with needle nose pliers. Twist the spring to the right over the top of the brush socket.
