Express 1/2 Ton Van V8-5.7L VIN R (1999)
1. Use a suitable tool in order to press the new bushing into the drive housing until the bushing is flush with the inside of the housing.
2. Install a new plug, if used, in the drive housing.
3. Stake the housing material over the plug at 3 places, equally spaced.
Driveshaft and Clutch Assembly
If disassembled, position the driveshaft on a work surface with the internal gear end down. Assemble the driveshaft and clutch group in the following
way:
IMPORTANT: If the center support bearing is being replaced, install the center support bearing on the driveshaft.
1. Install the driveshaft support to the driveshaft, seating the bearing in the support.
2. Install the clutch drive assembly to the driveshaft.
3. Install the new pinion stop onto the driveshaft.
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Slide the pinion stop onto the driveshaft until the recess for the stop rings faces up.
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Install the stop rings into the groove in the driveshaft.
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Pick the assembly up. Support the assembly under the pinion stop. A metal block, with a U-shaped cutout that will slide over the shaft between
the pinion gear and stop, can be clamped in a vise order to provide support.
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Ensure that the stop rings are seat fully in the pinion stop recess.
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Stake the upper edge of the pinion stop over the stop ring at 4 equally spaced places.
Do not allow the staked metal to contact the driveshaft.
Reduction and Drive Group Assembly
