K 1500 Truck 4WD V8-5.7L VIN R (1997): Powertrain Management

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
- Relays and Modules - Powertrain Management122 pages
  - Relays and Modules - Computers and Control Systems › Engine Control Module › Component Information79 pages
    Technical Service Bulletins28 pages
    Customer Interest: › 77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
    All Technical Service Bulletins for Engine Control Module:14 pages
    04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
    83-81-32 › Sep › 98 › PCM Connector - Information on New Service Kits
    77-65-23 › Nov › 97 › Emissions - On-Board Diagnostic System Correction2
    77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
    736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2 3 4 5 6 7 8
    All Other Service Bulletins for Engine Control Module:13 pages
    04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
    83-81-32 › Sep › 98 › PCM Connector - Information on New Service Kits
    77-65-23 › Nov › 97 › Emissions - On-Board Diagnostic System Correction2
    736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2 3 4 5 6 7 8
    Locations › Powertrain Control Module (PCM)2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…39
    Service Precautions › Aftermarket (Add-on) Electrical and Vacuum Equipment2 3 4 5
    Testing and Inspection › Component Tests and General Diagnostics
    Service and Repair › Control Module Replacement2 3 4
  - Relays and Modules - Fuel Delivery and Air Induction42 pages
    Fuel Pump Balance Module <--> [Fuel Pump Control Unit] › Component Information5 pages
    Locations2 3
    Testing and Inspection › Fuel Pump Balance Module2
    Fuel Pump Relay › Component Information37 pages
    Locations › Fuel Pump Relay2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…35
  - Relays and Modules - Ignition System › Ignition Coil Driver Module <--> [Ignition Relay] › Component Information › Description and Operation
- Sensors and Switches - Powertrain Management635 pages
  - Sensors and Switches - Computers and Control Systems420 pages
    Mass Air Flow (MAF) Sensor <--> [Air Flow Meter/Sensor] › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Camshaft Position Sensor › Component Information42 pages
    Technical Service Bulletins › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Testing and Inspection › Cam Signal
    Coolant Temperature Sensor/Switch (For Computer) › Component Information38 pages
    Specifications › Coolant Temperature Sensor (CTS)2
    Locations › Engine Coolant Temperature Sender2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Crankshaft Position Sensor › Component Information51 pages
    Technical Service Bulletins15 pages
    Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
    00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    All Other Service Bulletins for Crankshaft Position Sensor: › 97006 › Feb › 97 › Campaign - Clutch Pedal Separation From Pivot Bracket2 3 4 5
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Description and Operation › Crankshaft Position (CKP) Sensor (4X)2
    Testing and Inspection › Crankshaft Position (CKP) Sensor Diagnosis
    Fuel Level Sensor › Component Information › Technical Service Bulletins › Fuel Level Sensor - Replacement Procedure2 3 4 5 6 7
    Intake Air Temperature (IAT) Sensor <--> [Intake Air Temperature Sensor] › Component Information35 pages
    Specifications
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Knock Sensor › Component Information36 pages
    Specifications › Torque Specs2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Manifold Pressure/Vacuum Sensor › Component Information35 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Oxygen Sensor › Component Information61 pages
    Technical Service Bulletins › Oxygen Sensor - Locations in Various Exhaust Systems2 3 4
    Specifications › Torque Specs2
    Locations › Component Locations2 3 4 5 6 7 8 9 10 11
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…39
    Testing and Inspection › Heated Oxygen Sensor (HO2S 1) Testing2 3 4 5
    Throttle Position Sensor › Component Information38 pages
    Specifications2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Testing and Inspection › Throttle Position Sensor (DTCs Set)2
    Transmission Position Switch/Sensor, A/T › Component Information6 pages
    Technical Service Bulletins › A/T - Park/Neutral Switch Connector Cannot Be Removed
    Locations › Park/Neutral Position Switch2 3
    Diagrams › C12
    Vehicle Speed Sensor › Component Information37 pages
    Locations2 3 4
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
  - Sensors and Switches - Fuel Delivery and Air Induction74 pages
    Mass Air Flow (MAF) Sensor <--> [Air Flow Meter/Sensor] › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Oil Pressure Switch (For Fuel Pump) › Component Information › Locations2
    Throttle Position Sensor › Component Information38 pages
    Specifications2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Testing and Inspection › Throttle Position Sensor (DTCs Set)2
  - Sensors and Switches - Ignition System141 pages
    Camshaft Position Sensor › Component Information42 pages
    Technical Service Bulletins › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Testing and Inspection › Cam Signal
    Crankshaft Position Sensor › Component Information54 pages
    Technical Service Bulletins18 pages
    Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
    00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    All Other Service Bulletins for Crankshaft Position Sensor: › 61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Description and Operation › Crankshaft Position (CKP) Sensor (4X)2
    Testing and Inspection › Crankshaft Position (CKP) Sensor Diagnosis
    Hall Effect Sensor, Ignition › Component Information › Description and Operation
    Ignition Switch › Ignition Switch Lock Cylinder › Component Information › Technical Service Bulletins8 pages
    Customer Interest for Ignition Switch Lock Cylinder: › 73-01-09 › Oct › 97 › Starting - Revised Procedures for Inop Ignition Cylinder2 3 4
    All Technical Service Bulletins for Ignition Switch Lock Cylinder: › 73-01-09 › Oct › 97 › Starting - Revised Procedures for Inop Ignition Cylinder2 3 4
    Knock Sensor › Component Information36 pages
    Specifications › Torque Specs2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
- Tune-up and Engine Performance Checks44 pages
  - Fuel Pressure2 pages
    Diagnostic Connector - Fuel Pump › Component Information › Locations
    Fuel Pressure Test Port › Component Information › Service and Repair
  - Idle Speed › System Information › Specifications2 3
  - Air Cleaner Housing5 pages
    Air Cleaner Restriction Indicator › Component Information › Description and Operation
    Air Filter Element › Component Information › Technical Service Bulletins4 pages
    Customer Interest for Air Filter Element: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
    All Technical Service Bulletins for Air Filter Element: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
  - Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
  - Firing Order › Component Information › Specifications › Ignition Firing Order
  - Ignition Timing3 pages
    Number One Cylinder › Component Information › Locations › Number 1 Cylinder Location
    Timing Marks and Indicators › System Information › Locations › Crankshaft Rotation2
  - Ignition Cable › Component Information › Specifications2 3 4 5 6
  - Distributor, Ignition › Component Information18 pages
    Technical Service Bulletins › Ignition System - Distributor Is Now Repairable2 3 4
    Adjustments › Ignition Timing Adjustment2
    Service and Repair › Distributor Removal & Installation2 3 4 5 6 7 8 9 10 11 12
  - Spark Plug › Component Information › Specifications › Spark Plug Gap2
  - Compression Check › System Information › Specifications
  - Valve Clearance › System Information › Specifications2
- Computers and Control Systems1,110 pages
  - A/C Signal › Component Information › Description and Operation
  - Accessory Signal › Component Information › Description and Operation2
  - Mass Air Flow (MAF) Sensor <--> [Air Flow Meter/Sensor] › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
  - Intake Air Temperature (IAT) Sensor <--> [Intake Air Temperature Sensor] › Component Information35 pages
    Specifications
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
  - Camshaft Position Sensor › Component Information42 pages
    Technical Service Bulletins › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Testing and Inspection › Cam Signal
  - Coolant Temperature Sensor/Switch (For Computer) › Component Information38 pages
    Specifications › Coolant Temperature Sensor (CTS)2
    Locations › Engine Coolant Temperature Sender2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
  - Crankshaft Position Sensor › Component Information54 pages
    Technical Service Bulletins18 pages
    Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
    00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    All Other Service Bulletins for Crankshaft Position Sensor: › 61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Description and Operation › Crankshaft Position (CKP) Sensor (4X)2
    Testing and Inspection › Crankshaft Position (CKP) Sensor Diagnosis
  - Crankshaft Position Timing Ring › Component Information › Service and Repair
  - Data Link Connector › Component Information38 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…35
    Description and Operation › Circuit Operation2
  - Engine Control Module › Component Information79 pages
    Technical Service Bulletins28 pages
    Customer Interest: › 77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
    All Technical Service Bulletins for Engine Control Module:14 pages
    04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
    83-81-32 › Sep › 98 › PCM Connector - Information on New Service Kits
    77-65-23 › Nov › 97 › Emissions - On-Board Diagnostic System Correction2
    77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
    736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2 3 4 5 6 7 8
    All Other Service Bulletins for Engine Control Module:13 pages
    04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
    83-81-32 › Sep › 98 › PCM Connector - Information on New Service Kits
    77-65-23 › Nov › 97 › Emissions - On-Board Diagnostic System Correction2
    736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2 3 4 5 6 7 8
    Locations › Powertrain Control Module (PCM)2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…39
    Service Precautions › Aftermarket (Add-on) Electrical and Vacuum Equipment2 3 4 5
    Testing and Inspection › Component Tests and General Diagnostics
    Service and Repair › Control Module Replacement2 3 4
  - Fuel Level Sensor › Component Information › Technical Service Bulletins › Fuel Level Sensor - Replacement Procedure2 3 4 5 6 7
  - Idle Speed/Throttle Actuator - Electronic › Component Information39 pages
    Specifications2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Service and Repair › Idle Air Control (IAC) Reset Procedure2 3
  - Information Bus › Component Information10 pages
    Locations
    Description and Operation › Serial Data Communications2
    Testing and Inspection › Initial Inspection and Diagnostic Overview2 3 4 5 6 7
  - Knock Sensor › Component Information36 pages
    Specifications › Torque Specs2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
  - Malfunction Indicator Lamp › Component Information › Technical Service Bulletins14 pages
    Customer Interest for Malfunction Indicator Lamp: › 766504 › Mar › 97 › PROM - MIL ON, Poor Driveability Condition2 3 4 5 6 7
    All Technical Service Bulletins for Malfunction Indicator Lamp: › 766504 › Mar › 97 › PROM - MIL ON, Poor Driveability Condition2 3 4 5 6 7
  - Manifold Pressure/Vacuum Sensor › Component Information35 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
  - Oxygen Sensor › Component Information61 pages
    Technical Service Bulletins › Oxygen Sensor - Locations in Various Exhaust Systems2 3 4
    Specifications › Torque Specs2
    Locations › Component Locations2 3 4 5 6 7 8 9 10 11
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…39
    Testing and Inspection › Heated Oxygen Sensor (HO2S 1) Testing2 3 4 5
  - Relays and Modules - Computers and Control Systems › Engine Control Module › Component Information79 pages
    Technical Service Bulletins28 pages
    Customer Interest: › 77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
    All Technical Service Bulletins for Engine Control Module:14 pages
    04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
    83-81-32 › Sep › 98 › PCM Connector - Information on New Service Kits
    77-65-23 › Nov › 97 › Emissions - On-Board Diagnostic System Correction2
    77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
    736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2 3 4 5 6 7 8
    All Other Service Bulletins for Engine Control Module:13 pages
    04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
    83-81-32 › Sep › 98 › PCM Connector - Information on New Service Kits
    77-65-23 › Nov › 97 › Emissions - On-Board Diagnostic System Correction2
    736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2 3 4 5 6 7 8
    Locations › Powertrain Control Module (PCM)2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…39
    Service Precautions › Aftermarket (Add-on) Electrical and Vacuum Equipment2 3 4 5
    Testing and Inspection › Component Tests and General Diagnostics
    Service and Repair › Control Module Replacement2 3 4
  - Sensors and Switches - Computers and Control Systems423 pages
    Mass Air Flow (MAF) Sensor <--> [Air Flow Meter/Sensor] › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Camshaft Position Sensor › Component Information42 pages
    Technical Service Bulletins › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Testing and Inspection › Cam Signal
    Coolant Temperature Sensor/Switch (For Computer) › Component Information38 pages
    Specifications › Coolant Temperature Sensor (CTS)2
    Locations › Engine Coolant Temperature Sender2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Crankshaft Position Sensor › Component Information54 pages
    Technical Service Bulletins18 pages
    Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
    00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    All Other Service Bulletins for Crankshaft Position Sensor: › 61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Description and Operation › Crankshaft Position (CKP) Sensor (4X)2
    Testing and Inspection › Crankshaft Position (CKP) Sensor Diagnosis
    Fuel Level Sensor › Component Information › Technical Service Bulletins › Fuel Level Sensor - Replacement Procedure2 3 4 5 6 7
    Intake Air Temperature (IAT) Sensor <--> [Intake Air Temperature Sensor] › Component Information35 pages
    Specifications
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Knock Sensor › Component Information36 pages
    Specifications › Torque Specs2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Manifold Pressure/Vacuum Sensor › Component Information35 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Oxygen Sensor › Component Information61 pages
    Technical Service Bulletins › Oxygen Sensor - Locations in Various Exhaust Systems2 3 4
    Specifications › Torque Specs2
    Locations › Component Locations2 3 4 5 6 7 8 9 10 11
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…39
    Testing and Inspection › Heated Oxygen Sensor (HO2S 1) Testing2 3 4 5
    Throttle Position Sensor › Component Information38 pages
    Specifications2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Testing and Inspection › Throttle Position Sensor (DTCs Set)2
    Transmission Position Switch/Sensor, A/T › Component Information6 pages
    Technical Service Bulletins › A/T - Park/Neutral Switch Connector Cannot Be Removed
    Locations › Park/Neutral Position Switch2 3
    Diagrams › C12
    Vehicle Speed Sensor › Component Information37 pages
    Locations2 3 4
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
  - Throttle Position Sensor › Component Information38 pages
    Specifications2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Testing and Inspection › Throttle Position Sensor (DTCs Set)2
  - Transmission Position Switch/Sensor, A/T › Component Information6 pages
    Technical Service Bulletins › A/T - Park/Neutral Switch Connector Cannot Be Removed
    Locations › Park/Neutral Position Switch2 3
    Diagrams › C12
  - Vehicle Speed Sensor › Component Information37 pages
    Locations2 3 4
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
  - Vehicle Speed Sensor Signal Buffer › Component Information › Diagrams
- Emission Control Systems69 pages
  - Air Injection3 pages
    Air Injection Pump › Component Information › Locations
    Air Injection Pump Clutch › Component Information › Locations
    Air Injection Pump Pulley › Component Information › Locations
  - Catalytic Converter › Component Information5 pages
    Locations › Regular Cab Long Box2 3
    Service and Repair › Below 8600 LBS. GVWR2
  - Evaporative Emissions System14 pages
    Canister Purge Solenoid › Component Information8 pages
    Technical Service Bulletins6 pages
    Customer Interest for Canister Purge Solenoid: › 87-63-02 › Mar › 98 › Purge Solenoid - Excessive Ticking Noise2 3
    All Technical Service Bulletins for Canister Purge Solenoid: › 87-63-02 › Mar › 98 › Purge Solenoid - Excessive Ticking Noise2 3
    Locations › Evaporative Emission Canister Purge Solenoid2
    Evaporative Emission Control Canister › EVAP Canister Vent Valve <--> [Canister Vent Valve] › Component Information › Description and Operation
    Evaporative Fuel Vapor Return Hose › Component Information › Description and Operation2
    Evaporative System Service Port › Component Information › Description and Operation
    Thermal Vacuum Valve - EVAP › Component Information › Description and Operation2
  - Exhaust Gas Recirculation44 pages
    EGR Control Solenoid › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    EGR Valve › Component Information › Technical Service Bulletins10 pages
    Recalls: › 97024 › Aug › 97 › Recall - Incorrect Exhaust Gas Recirculation Valve Used2 3 4
    All Technical Service Bulletins for EGR Valve:5 pages
    97024 › Aug › 97 › Recall - Incorrect Exhaust Gas Recirculation Valve Used2 3 4
    61-65-59 › Dec › 96 › Engine Controls - Clear DTC's After PCM/VCM/EGR Service
    All Other Service Bulletins for EGR Valve: › 61-65-59 › Dec › 96 › Engine Controls - Clear DTC's After PCM/VCM/EGR Service
  - Fillpipe Restrictor › Component Information › Description and Operation
  - Positive Crankcase Ventilation › Component Information › Technical Service Bulletins › Crankcase Ventilation System - Revised Maintenance2
- Fuel Delivery and Air Induction526 pages
  - Fuel Pressure2 pages
    Diagnostic Connector - Fuel Pump › Component Information › Locations
    Fuel Pressure Test Port › Component Information › Service and Repair
  - Fuel Pressure Release › System Information › Service and Repair
  - Idle Speed › System Information › Specifications2 3
  - Accelerator Pedal › Component Information › Description and Operation2
  - Air Cleaner Housing5 pages
    Air Cleaner Restriction Indicator › Component Information › Description and Operation
    Air Filter Element › Component Information › Technical Service Bulletins4 pages
    Customer Interest for Air Filter Element: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
    All Technical Service Bulletins for Air Filter Element: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
  - Mass Air Flow (MAF) Sensor <--> [Air Flow Meter/Sensor] › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
  - Diagnostic Connector - Fuel Pump › Component Information › Locations
  - Fillpipe Restrictor › Component Information › Description and Operation
  - Fuel › Component Information10 pages
    Technical Service Bulletins › Fuel System - TOP TIER Detergent Gasoline (Canada)2 3 4 5 6 7 8
    Specifications › Fuel Specifications/Alcohol In Fuel2
  - Fuel Filler Cap › Component Information › Description and Operation2
  - Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
  - Fuel Injector › Component Information122 pages
    Technical Service Bulletins83 pages
    Recalls: › 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2 3 4 5
    Customer Interest: › 00-06-04-003B › Feb › 03 › Fuel System - MIL ON/Rough Idle on Start-Up2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    All Technical Service Bulletins for Fuel Injector:30 pages
    04-06-04-051B › Jan › 06 › Fuel System - Fuel Injector Maintenance Cleaning
    99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2 3 4 5
    00-06-04-003B › Feb › 03 › Fuel System - MIL ON/Rough Idle on Start-Up2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    99-06-04-006 › Feb › 99 › Fuel - Correct Solvent for CSFI Poppet Cleaning
    616316 › Feb › 97 › Fuel System - Injection Balance Test Procedure Revised2 3 4 5
    All Other Service Bulletins for Fuel Injector:25 pages
    04-06-04-051B › Jan › 06 › Fuel System - Fuel Injector Maintenance Cleaning
    00-06-04-003B › Feb › 03 › Fuel System - MIL ON/Rough Idle on Start-Up2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    99-06-04-006 › Feb › 99 › Fuel - Correct Solvent for CSFI Poppet Cleaning
    616316 › Feb › 97 › Fuel System - Injection Balance Test Procedure Revised2 3 4 5
    All Other Service Bulletins for Fuel Injector:5 pages
    04-06-04-051B › Jan › 06 › Fuel System - Fuel Injector Maintenance Cleaning
    99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2 3 4 5
    99-06-04-006 › Feb › 99 › Fuel - Correct Solvent for CSFI Poppet Cleaning
    616316 › Feb › 97 › Fuel System - Injection Balance Test Procedure Revised
    Specifications › Electrical Specifications2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Service and Repair › Removal and Installation2
  - Fuel Line Coupler › Component Information › Service Precautions2
  - Fuel Meter Body › Component Information8 pages
    Specifications2 3
    Service and Repair › Fuel Meter Body Assembly Removal and Replacement2 3 4 5
  - Fuel Pressure Regulator › Component Information › Locations2
  - Fuel Pressure Test Port › Component Information › Service and Repair
  - Fuel Pump44 pages
    Fuel Pressure2 pages
    Diagnostic Connector - Fuel Pump › Component Information › Locations
    Fuel Pressure Test Port › Component Information › Service and Repair
    Fuel Pump Balance Module <--> [Fuel Pump Control Unit] › Component Information5 pages
    Locations2 3
    Testing and Inspection › Fuel Pump Balance Module2
    Fuel Pump Relay › Component Information37 pages
    Locations › Fuel Pump Relay2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…35
  - Fuel Pump Pickup Filter › Component Information › Description and Operation
  - Fuel Inlet & Return Lines <--> [Fuel Return Line] › Component Information14 pages
    Specifications
    Description and Operation › Nylon Fuel Pipes2 3
    Service and Repair › Fuel Hose and Assemblies2 3 4 5 6 7 8 9 10
  - Fuel Supply Line › Component Information15 pages
    Specifications
    Description and Operation › Nylon Fuel Pipes2 3
    Service and Repair › Fuel Hose and Assemblies2 3 4 5 6 7 8 9 10 11
  - Fuel Tank40 pages
    Fuel Filler Hose › Component Information12 pages
    Technical Service Bulletins10 pages
    Recalls for Fuel Filler Hose: › 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2 3 4 5
    All Technical Service Bulletins for Fuel Filler Hose: › 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2 3 4 5
    Service and Repair › Fleetside2
    Fuel Filler Neck › Component Information › Technical Service Bulletins10 pages
    Recalls for Fuel Filler Neck: › 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2 3 4 5
    All Technical Service Bulletins for Fuel Filler Neck: › 99066F › Mar › 03 › Campaign - Fuel Injector Sticking Closed2 3 4 5
    Fuel Gauge Sender › Component Information › Technical Service Bulletins18 pages
    Customer Interest: › 76-83-03A › Jun › 98 › Instruments - Fuel Gauge Indicates Empty When Not2
    All Technical Service Bulletins:9 pages
    76-83-03A › Jun › 98 › Instruments - Fuel Gauge Indicates Empty When Not2
    83-83-07 › Mar › 98 › Fuel Level Sensor - Replacement Procedure2 3 4 5 6 7
    All Other Service Bulletins for Fuel Gauge Sender: › 766504 › Mar › 97 › PROM - MIL ON, Poor Driveability Condition2 3 4 5 6 7
    All Other Service Bulletins for Fuel Gauge Sender: › 766504 › Mar › 97 › PROM - MIL ON, Poor Driveability Condition
  - Fuel Tank Unit › Component Information6 pages
    Technical Service Bulletins4 pages
    Customer Interest for Fuel Tank Unit: › 76-83-03A › Jun › 98 › Instruments - Fuel Gauge Indicates Empty When Not2
    All Technical Service Bulletins for Fuel Tank Unit: › 76-83-03A › Jun › 98 › Instruments - Fuel Gauge Indicates Empty When Not2
    Service and Repair › Remove and Install2
  - Idle Speed/Throttle Actuator - Electronic › Component Information39 pages
    Specifications2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Service and Repair › Idle Air Control (IAC) Reset Procedure2 3
  - Intake Air Duct › Component Information › Specifications2
  - Oil Pressure Switch (For Fuel Pump) › Component Information › Locations2
  - Relays and Modules - Fuel Delivery and Air Induction42 pages
    Fuel Pump Balance Module <--> [Fuel Pump Control Unit] › Component Information5 pages
    Locations2 3
    Testing and Inspection › Fuel Pump Balance Module2
    Fuel Pump Relay › Component Information37 pages
    Locations › Fuel Pump Relay2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…35
  - Sensors and Switches - Fuel Delivery and Air Induction74 pages
    Mass Air Flow (MAF) Sensor <--> [Air Flow Meter/Sensor] › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Oil Pressure Switch (For Fuel Pump) › Component Information › Locations2
    Throttle Position Sensor › Component Information38 pages
    Specifications2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Testing and Inspection › Throttle Position Sensor (DTCs Set)2
  - Throttle Body › Component Information7 pages
    Specifications2 3
    Service and Repair › Throttle Body Cleaning2 3 4
  - Throttle Cable/Linkage › Component Information › Specifications2 3 4 5
  - Throttle Position Sensor › Component Information38 pages
    Specifications2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Testing and Inspection › Throttle Position Sensor (DTCs Set)2
- Ignition System310 pages
  - Firing Order › Component Information › Specifications › Ignition Firing Order
  - Ignition Timing3 pages
    Number One Cylinder › Component Information › Locations › Number 1 Cylinder Location
    Timing Marks and Indicators › System Information › Locations › Crankshaft Rotation2
  - Camshaft Position Sensor › Component Information42 pages
    Technical Service Bulletins › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Testing and Inspection › Cam Signal
  - Crankshaft Position Sensor › Component Information54 pages
    Technical Service Bulletins18 pages
    Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
    00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    All Other Service Bulletins for Crankshaft Position Sensor: › 61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Description and Operation › Crankshaft Position (CKP) Sensor (4X)2
    Testing and Inspection › Crankshaft Position (CKP) Sensor Diagnosis
  - Distributor, Ignition › Component Information18 pages
    Technical Service Bulletins › Ignition System - Distributor Is Now Repairable2 3 4
    Adjustments › Ignition Timing Adjustment2
    Service and Repair › Distributor Removal & Installation2 3 4 5 6 7 8 9 10 11 12
  - Hall Effect Sensor, Ignition › Component Information › Description and Operation
  - Ignition Cable › Component Information › Specifications2 3 4 5 6
  - Ignition Coil › Component Information4 pages
    Specifications › Electrical Specifications2
    Locations › Component Locations2
  - Ignition Coil Driver Module <--> [Ignition Relay] › Component Information › Description and Operation
  - Knock Sensor › Component Information36 pages
    Specifications › Torque Specs2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
  - Relays and Modules - Ignition System › Ignition Coil Driver Module <--> [Ignition Relay] › Component Information › Description and Operation
  - Sensors and Switches - Ignition System141 pages
    Camshaft Position Sensor › Component Information42 pages
    Technical Service Bulletins › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Testing and Inspection › Cam Signal
    Crankshaft Position Sensor › Component Information54 pages
    Technical Service Bulletins18 pages
    Customer Interest: › 00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    All Technical Service Bulletins for Crankshaft Position Sensor:9 pages
    00-06-04-014 › Apr › 00 › Engine - No/Hard/Slow Start/Backfire/Kickback
    61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    All Other Service Bulletins for Crankshaft Position Sensor: › 61-65-60A › Mar › 98 › Engine Controls - Revised DTC P1345 (CKP/CMP) Diagnosis2 3 4 5 6 7 8
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Description and Operation › Crankshaft Position (CKP) Sensor (4X)2
    Testing and Inspection › Crankshaft Position (CKP) Sensor Diagnosis
    Hall Effect Sensor, Ignition › Component Information › Description and Operation
    Ignition Switch › Ignition Switch Lock Cylinder › Component Information › Technical Service Bulletins8 pages
    Customer Interest for Ignition Switch Lock Cylinder: › 73-01-09 › Oct › 97 › Starting - Revised Procedures for Inop Ignition Cylinder2 3 4
    All Technical Service Bulletins for Ignition Switch Lock Cylinder: › 73-01-09 › Oct › 97 › Starting - Revised Procedures for Inop Ignition Cylinder2 3 4
    Knock Sensor › Component Information36 pages
    Specifications › Torque Specs2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
  - Spark Plug › Component Information › Specifications › Spark Plug Gap2
- Transmission Control Systems137 pages
  - Actuators and Solenoids - Transmission and Drivetrain52 pages
    Actuators and Solenoids - A/T17 pages
    Pressure Regulating Solenoid, A/T › Component Information › Service and Repair2
    Shift Interlock Solenoid › Component Information › Locations
    Shift Solenoid, A/T › Component Information › Technical Service Bulletins8 pages
    Customer Interest: › 77-71-77 › Dec › 97 › A/T - Loss of 4th Gear/Busy 3-4 Shifting/TCC Cycling2
    All Technical Service Bulletins for Shift Solenoid:4 pages
    77-71-77 › Dec › 97 › A/T - Loss of 4th Gear/Busy 3-4 Shifting/TCC Cycling2
    377148A › Nov › 96 › A/T - Shift Solenoid Update2
    All Other Service Bulletins for Shift Solenoid: › 377148A › Nov › 96 › A/T - Shift Solenoid Update2
    Torque Converter Clutch Solenoid, A/T › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Torque Converter Clutch Solenoid: › 01-07-30-023B › Mar › 02 › A/T - 4L60-E Harsh 1-2 Gear Upshift/MIL/SES/CEL ON2 3
    All Technical Service Bulletins for Torque Converter Clutch Solenoid: › 01-07-30-023B › Mar › 02 › A/T - 4L60-E Harsh 1-2 Gear Upshift/MIL/SES/CEL ON2 3
    Actuators and Solenoids - Differential30 pages
    Actuator, Differential Lock › Component Information › Technical Service Bulletins20 pages
    Customer Interest for Actuator: › 76-43-01A › Sep › 98 › Drivetrain - Slow Or No Engagement of Front Axle2 3 4 5 6 7 8 9 10
    All Technical Service Bulletins for Actuator: › 76-43-01A › Sep › 98 › Drivetrain - Slow Or No Engagement of Front Axle2 3 4 5 6 7 8 9 10
    Solenoid, Differential Lock › Component Information › Service and Repair2 3 4 5 6 7 8 9 10
    Actuators and Solenoids - Transfer Case › Transfer Case Actuator › Component Information5 pages
    Specifications › Motor/Encoder Channel Signal Table2
    Testing and Inspection › Encoder Signal Check2 3
  - Lamps and Indicators - Transmission and Drivetrain6 pages
    Lamps and Indicators - A/T › Shift Indicator › Component Information › Description and Operation › Circut Description2
    Lamps and Indicators - Transfer Case › Four Wheel Drive Indicator Lamp › Component Information4 pages
    Locations › Transfer Case Shift Illumination Lamp2
    Testing and Inspection › Initial Inspection and Diagnostic Overview2
  - Relays and Modules - Transmission and Drivetrain › Relays and Modules - Transfer Case7 pages
    Control Module, Transfer Case › Component Information4 pages
    Technical Service Bulletins › Drivetrain - Transfer Case Control Module Replacement2
    Diagrams › Harness Connector2
    Four Wheel Drive Selector Relay › Component Information › Locations2 3
  - Sensors and Switches - Transmission and Drivetrain72 pages
    Sensors and Switches - A/T44 pages
    Brake Switch - TCC › Component Information › Locations2
    Transmission Position Switch/Sensor, A/T › Component Information6 pages
    Technical Service Bulletins › A/T - Park/Neutral Switch Connector Cannot Be Removed
    Locations › Park/Neutral Position Switch2 3
    Diagrams › C12
    Transmission Speed Sensor, A/T › Component Information › Locations › Transmission Input Speed Sensor2
    Transmission Temperature Sensor/Switch, A/T › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…34
    Sensors and Switches - Differential › Position Sensor/Switch, Differential Lock › Component Information › Service and Repair
    Sensors and Switches - Transfer Case27 pages
    Four Wheel Drive Selector Switch › Component Information26 pages
    Technical Service Bulletins20 pages
    Customer Interest for Four Wheel Drive Selector Switch: › 76-43-01A › Sep › 98 › Drivetrain - Slow Or No Engagement of Front Axle2 3 4 5 6 7 8 9 10
    All Technical Service Bulletins for Four Wheel Drive Selector Switch: › 76-43-01A › Sep › 98 › Drivetrain - Slow Or No Engagement of Front Axle2 3 4 5 6 7 8 9 10
    Locations › New Venture Gear 243 Transfer Case (Electronic Shift)2 3 4 5 6
    Speed Sensor, Transfer Case › Component Information › Technical Service Bulletins › Drivetrain - Updated Transfer Case Speed Sensor Conn.
- PROM - Programmable Read Only Memory › Component Information › Technical Service Bulletins52 pages
  - Customer Interest:15 pages
    77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
    76-65-04 › Mar › 97 › Engine Controls - Driveability/Starting Issues/DTC's/MIL2 3 4 5 6 7
    766504 › Mar › 97 › PROM - MIL ON, Poor Driveability Condition2 3 4 5 6 7
  - All Technical Service Bulletins for PROM - Programmable Read Only Memory:26 pages
    99-06-04-053 › Nov › 99 › PROM - Powertrain Control Module Reprogramming
    77-65-23 › Nov › 97 › Emissions - On-Board Diagnostic System Correction2
    77-71-53 › Apr › 97 › A/T - Chuggle/Surge on TCC Apply/No DTC's
    76-65-04 › Mar › 97 › Engine Controls - Driveability/Starting Issues/DTC's/MIL2 3 4 5 6 7
    736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2 3 4 5 6 7 8
    766504 › Mar › 97 › PROM - MIL ON, Poor Driveability Condition2 3 4 5 6 7
  - All Other Service Bulletins for PROM - Programmable Read Only Memory:11 pages
    99-06-04-053 › Nov › 99 › PROM - Powertrain Control Module Reprogramming
    77-65-23 › Nov › 97 › Emissions - On-Board Diagnostic System Correction2
    736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2 3 4 5 6 7 8
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections