Pacifica V6-3.8L VIN L (2005)
5) Seat dust boot in caliper counterbore using Installer, Special Tool L-4410, with Handle, Special Tool C-4171. Install dust boot until it bottoms
(Fig. 23). Do not over-seat dust boot.
6) Install second piston and dust boot using same procedure as first.
7) Install caliper bleeder screw.
8) Install caliper on vehicle.
INSTALLATION
CAUTION: If adhesive is missing from noise suppression gasket on rear of either inner and outer brake shoes or if gasket is damaged, replace brake
shoes.
CAUTION: Use care when installing caliper onto disc brake adapter to avoid damaging boots on caliper guide pins.
1) Install disc brake caliper over brake shoes on brake caliper adapter.
CAUTION: To avoid possible noise or roughness concerns, it is crucial that upper caliper guide pin bolt (closest to bleeder screw) be tighten to
specifications first before tightening lower guide pin bolt.
2) Align caliper guide pin bolt holes with guide pins, then install caliper guide pin bolts (Fig. 6). Tighten upper (closest to bleeder screw) bolt to 43
Nm (32 ft. lbs.) torque, then tighten lower bolt to 43 Nm (32 ft. lbs.) torque.
3) Install banjo bolt attaching brake hose to caliper (Fig. 16). Install NEW washers on each side of hose fitting as banjo bolt is placed through fitting.
Thread banjo bolt into caliper and tighten to 47 Nm (35 ft. lbs.) torque.
4) Install tire and wheel assembly. Tighten wheel mounting nuts to 135 Nm (100 ft. lbs.) torque.
5) Lower vehicle.
6) Remove brake pedal holding tool.
7) Connect battery negative cable to battery post.
8) Bleed base brake hydraulic system as necessary.
9) Road test vehicle making several stops to wear off any foreign material on brakes and to seat brake shoes.
Disc Brake Caliper Adapter
DISC BRAKE CALIPER ADAPTER - FRONT
REMOVAL
1) Access and remove front brake caliper and shoes.