Pacifica V6-3.8L VIN L (2005)
7) Remove two nuts attaching master cylinder to power brake booster (Fig. 49).
8) Slide master cylinder straight out of power brake booster.
CAUTION: Seal on rear of master cylinder is used to create seal for holding vacuum in power brake vacuum booster. Vacuum seal on master
cylinder MUST be replaced whenever master cylinder is removed from power brake vacuum booster.
9) Remove vacuum seal located on mounting flange of master cylinder. Vacuum seal is removed from master cylinder by carefully pulling it off rear
of master cylinder. Do not attempt to pry seal off master cylinder by inserting a sharp tool between seal and master cylinder casting.
INSTALLATION
1) Thoroughly bleed master cylinder before installing it on vehicle.
CAUTION: When replacing master cylinder on vehicle, a NEW vacuum seal MUST be installed on master cylinder.
2) Install NEW vacuum seal on rear of master cylinder making sure seal fits squarely in mounting groove.
3) Position master cylinder on studs of power brake booster (Fig. 49), aligning booster push rod with master cylinder piston.
4) Install two master cylinder mounting nuts (Fig. 49). Tighten both mounting nuts to a torque of 25 Nm (225 inch lbs.).
CAUTION: When tightening primary and secondary brake tube nuts at master cylinder, be sure brake tubes do not contact any other components
within vehicle and that there is slack in flexible sections of tubes. This is required due to movement between ABS ICU and master cylinder while
vehicle is in motion.
5) Thread primary and secondary brake tubes into master cylinder primary and secondary ports (Fig. 49). Brake tubes must be held securely when
tightened to control orientation of flex section. Tighten tube nuts to 14 Nm (120 inch lbs.) torque.
6) Connect wiring harness connector to brake fluid level switch mounted in brake fluid reservoir (Fig. 48).
7) Connect negative battery cable to battery post.
8) Fill master cylinder with clean, fresh Mopar Brake Fluid or equivalent.
WARNING: BE CERTAIN A FIRM BRAKE PEDAL IS ACHIEVED PRIOR TO ATTEMPTING VEHICLE OPERATION. IF A
FIRM BRAKE PEDAL CANNOT BE ACHIEVED, BLEED ENTIRE BRAKE HYDRAULIC SYSTEM AND CHECK FOR LEAKS.
9) Road test vehicle to ensure proper operation of brakes.