Pacifica V6-3.8L VIN L (2005)
Fig. 5
7. Apply Glass Prep adhesion promoter 25 mm (1 in.) wide around perimeter of liftgate glass and wipe with clean/dry lint-free cloth until no streaks
are visible (Fig. 5).
8. Apply Glass Primer 26 mm (1 in.) wide around perimeter of liftgate glass. Allow at least three minutes drying time.
9. Apply Pinch weld Primer 19 mm (0.75 in.) wide around the liftgate glass fence. Allow at least three minutes drying time.
10. If a low viscosity urethane adhesive is used, install compression spacers on the fence around the liftgate glass opening.
11. Apply a 15 mm (0.6 in.) bead of urethane along center line of liftgate glass fence.
CAUTION: Be careful so that spacers do not contaminate urethane bead.
12. Apply 2 glass spacer clips to bottom edge of glass, approximately 15 mm (0.6 in) inboard from each corner.
13. With the aid of a helper, position the liftgate glass over the liftgate glass opening and align the reference marks.
14. Slowly lower glass to liftgate glass opening fence. Ensure spacers on bottom edge of glass contact sheet metal ledge. Then, push glass inward until
flush to liftgate surface.
15. Clean excess urethane from exterior with Mopar(R) Super Kleen, or equivalent.
16. Apply 150 mm (6 in.) lengths of 50 mm (2 in.) masking tape spaced 250 mm (10 in.) apart to hold molding in place until urethane cures.
17. Install liftgate glass wiper arm.
18. Install interior trim.
19. After urethane has cured, remove tape strips, slide out bottom spacer clips, and then water test lift-gate glass to verify repair.