RAM 1500 Truck 4WD V8-5.9L VIN Z (2002)
Radiator Cap: Testing and Inspection
Radiator Cap Testing
DIAGNOSIS AND TESTING - RADIATOR CAP
Remove the cap from the radiator. Be sure that the sealing surfaces are clean. Moisten the rubber gasket with water and install the cap on the pressure
tester 7700 or an equivalent. Operate the tester pump to bring the pressure to 104 kPa (15 psi) on the gauge. If the pressure cap fails to hold pressure
of at least 97 kPa (14 psi) replace the cap. The pressure cap may test properly while positioned on tool 7700 (or equivalent). It may not hold pressure
or vacuum when installed on the radiator. If so, inspect the radiator filler neck and radiator cap I s top gasket for damage. Also inspect for dirt or
distortion that may prevent the cap from sealing properly.
CAUTION: Radiator pressure testing tools are very sensitive to small air leaks which will not cause cooling system problems. A pressure cap that
does not have a history of coolant loss should not be replaced just because it leaks slowly when tested with this tool. Add water to tool. Turn tool
upside down and recheck pressure cap to confirm that cap needs replacement.
CLEANING
Use only a mild soap and water to clean the radiator cap. Using any type of solvent may cause damage to the seal in the radiator cap.
INSPECTION
