RAM 1500 Truck 4WD V8-5.9L VIN Z (2002)
Clutch Disc: Service and Repair
CLUTCH DISC
REMOVAL
1. Raise and support vehicle.
2. Support engine with wood block and adjustable jack stand, to prevent strain on engine mounts.
3. Remove transmission and transfer case, if equipped.
4. If pressure plate will be reused, mark the position on flywheel with paint or scriber (Fig. 3).
5. Insert clutch alignment tool through clutch disc and into pilot bushing, to hold disc in place while removing bolts.
6. Loosen pressure plate bolts evenly, a few threads at a time and in a diagonal pattern to prevent warping the plate.
7. Remove bolts completely and remove pressure plate, disc and alignment tool.
INSTALLATION
1. Check runout and free operation of new clutch disc.
2. Lubricate crankshaft pilot bearing with a NLGI - 2 rated grease.
3. Install clutch alignment tool in clutch disc hub with the raised side of hub is facing away from the flywheel.
NOTE: Flywheel side is imprinted on the disc face.
4. Install alignment tool in pilot bearing and position disc on the flywheel.
