Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Ulysse Factory Service Manual (2002-2010)14 · Suspension and wheels
14 · Steering & suspension

Front suspension frame - r+r

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Front suspension › Front suspension frame - r+r
Suspension and wheelsFront suspension frame - r+r

FRONT SUSPENSION FRAME - R+R

Operation 4410D10 · FRAME AND CROSSMEMBER

Removing

See

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

See

Op. 4450B12 FRONT WHEELS (TWO) - R+R

See

Op. 7055B64 ENGINE COMPARTMENT DUST PROTECTION IN FRONT WHEEL ARCH LINER (ONE) LEFT OR RIGHT - R.R.

Carry out the same operation fon both sides.

1. Undo bolts (1a) and remove connecting link (1b).

FRONT SUSPENSION FRAME - R+R

Carry out the same operation fon both sides.

1. Undo bolts (1a) and remove connecting link (1b).

FRONT SUSPENSION FRAME - R+R

Carry out the same operation for both sides.

1. Undo the nut.

2. Move the rod end (2a) away from the housing in the anti-roll bar (2b).

FRONT SUSPENSION FRAME - R+R

1. Undo the nuts and the bolts fixing the air duct.

2. Partly remove the air duct.

FRONT SUSPENSION FRAME - R+R

1. Undo the bolts (1a) fixing the power assisted steering box and keep the fastening devices (1b).

FRONT SUSPENSION FRAME - R+R

See

Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.

See

Op. 1088B32 ENGINE COOLING RADIATOR SUPPORT CROSSMEMBER - R.R.

Position a hydraulic lift to support the front suspension frame.

Release the power assisted steering fluid pipes from the fastening clips.

Carry out the same operation for both sides.

1. Undo the bolts fixing the suspension crossmember and the lower track control arms.

FRONT SUSPENSION FRAME - R+R

1. Lower and remove the front suspension frame using the hydraulic lift and, at the same time, also remove the anti-roll bar.

FRONT SUSPENSION FRAME - R+R

Refitting

Raise the suspension including the anti-roll bar with the help of the hydraulic lift and screw in the fastening bolts without tightening them.

Tighten the bolts fixing the lower track control arms and the anti-roll bar to torque.

ComponentFasteningdiaValue daNm
LOWER FRONT TRACK CONTROL ARMSBolt7,0

Secure the power assisted steering fluid pipes to the retaining clips.

See

Op. 1088B32 ENGINE COOLING RADIATOR SUPPORT CROSSMEMBER - R.R.

See

Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.

Remove the hydraulic lift.

Renew the devices fastening the steering box to the suspension frame and screw in the bolts without tightening them.

Fit the air duct and tighten the nuts and bolts.

Fit the track control rods in place and screw in the fixing nuts without tightening them.

Fit the rods connecting the bodyshell and the front suspension frame and screw in the fixing bolts without tightening them.

See

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Check that the tyre inflation pressure is within specified values.

1. Using the special tool, compress the front suspension so that height H1 (reference) measured between the bent edge and the ground is:

Applies for versions to 02/2004

SubjectValue
H1

FRONT WHEEL GEOMETRY

(With 205/65 R15 tyres)

mm

167+12/-10

SubjectValue
H1

FRONT WHEEL GEOMETRY

(With 215/65 R15 tyres)

mm

171+12/-10

SubjectValue
H1

FRONT WHEEL GEOMETRY

(With 215/60 R16 tyres)

mm

175+12/-10

Valid for versions from 02/2004

SubjectValue
H1

FRONT WHEEL GEOMETRY

(With 215/65 R15 tyres)

mm

171+12/-10

SubjectValue
H1

FRONT WHEEL GEOMETRY

(With 215/65 R16 tyres)

mm

175+12/-10

Tighten the fixing nuts and bolts to the recommended torque.

Value daNmFasteningComponentdia
10.5BoltFRONT SUSPENSION SUBFRAME
Value daNmFasteningComponentdia
14.5BoltPOWER STEERING BOX
Value daNmFasteningComponentdia
6.5NutFRONT ANTI-ROLL BAR
Value daNmFasteningComponentdia
6.5BoltLINK CONNECTING BODY TO SUSPENSION SUBFRAME
Value daNmFasteningComponentdia
5.5NutCONNECTING ROD ON FRONT ANTIROLL BAR

Remove the tool positioned previously.

DescriptionCodeFunction
Tool kitSuspension pre-loading

See

Op. 7055B64 ENGINE COMPARTMENT DUST PROTECTION IN FRONT WHEEL ARCH LINER (ONE) LEFT OR RIGHT - R.R.

[both sides]

See

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Remove the vehicle from the lift.

See

Op. 4450A10 FRONT WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT - INCLUDES ADJUSTMENT IF NECESSARY

Parts & tools for this job For 2002 Fiat Ulysse

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