Fiesta 1996 (08.1995-02.2002) Workshop Manual
- Mechanical Repairs
- 1 General Information
- 100 Service Information
- 100-00 General Information
- 100-01 Identification Codes
- Description and Operation
- 100-02 Jacking and Lifting
- Description and Operation
- 100-04 Noise, Vibration and Harshness
- Description and Operation
- Noise, Vibration and Harshness (NVH)
- Diagnosis and Testing
- 100-04 Noise, Vibration and Harshness|Specifications
- Description and Operation
- 100 Service Information
- 2 Chassis
- 204 Suspension
- 204-00 Suspension System - General Information
- 204-00 Suspension System - General Information|Specifications
- Diagnosis and Testing
- Suspension System
- General Procedures
- 204-01 Front Suspension
- 204-01 Front Suspension|Specifications
- Description and Operation
- Diagnosis and Testing
- Front Suspension
- Removal and Installation
- Front Suspension
- Diagnosis and Testing
- 204-02A Rear Suspension
- Description and Operation
- Rear Suspension
- Diagnosis and Testing
- Rear Suspension
- Removal and Installation
- Beam Axle
- Trailing Arm Bushing
- Wheel Spindle
- Rear Strut and Spring Assembly
- Rear Wheel Bearing
- Disassembly and Assembly
- 204-02A Rear Suspension|Specifications
- Description and Operation
- 204-02B Rear Suspension - Courier
- Description and Operation
- Rear Suspension
- Diagnosis and Testing
- Rear Suspension
- Removal and Installation
- 204-02B Rear Suspension - Courier|Specifications
- Description and Operation
- 204-04 Wheels and Tires
- Description and Operation
- Wheels and Tires
- Diagnosis and Testing
- Wheels and Tires
- Removal and Installation
- 204-04 Wheels and Tires|Specifications
- Description and Operation
- 204-00 Suspension System - General Information
- 205 Driveline
- 205-04 Front Drive Halfshafts
- 205-04 Front Drive Halfshafts|Specifications
- Description and Operation
- Diagnosis and Testing
- Front Drive Halfshafts
- Removal and Installation
- Front Drive Halfshafts
- Diagnosis and Testing
- 205-04 Front Drive Halfshafts
- 206 Brake System
- 206-00 Brake System - General Information
- Description and Operation
- Brake System
- Diagnosis and Testing
- Description and Operation
- 206-02A Drum Brake
- 206-02A Drum Brake|Specifications
- Description and Operation
- Diagnosis and Testing
- Drum Brake
- Removal and Installation
- Drum Brake
- Diagnosis and Testing
- 206-02B Drum Brake - Courier
- Description and Operation
- Drum Brake
- Diagnosis and Testing
- Drum Brake
- Removal and Installation
- 206-02B Drum Brake - Courier|Specifications
- Description and Operation
- 206-03 Front Disc Brake
- Description and Operation
- Front Disc Brake
- Diagnosis and Testing
- Front Disc Brake
- Removal and Installation
- 206-03 Front Disc Brake|Specifications
- Description and Operation
- 206-05A Parking Brake and Actuation
- Description and Operation
- Parking Brake
- Diagnosis and Testing
- Parking Brake
- General Procedures
- Parking Brake Cable Adjustment
- Removal and Installation
- 206-05A Parking Brake and Actuation|Specifications
- Description and Operation
- 206-05B Parking Brake and Actuation - Courier
- 206-05B Parking Brake and Actuation - Courier|Specifications
- Description and Operation
- Parking Brake
- Diagnosis and Testing
- Parking Brake
- Removal and Installation
- 206-06 Hydraulic Brake Actuation
- Description and Operation
- Hydraulic Brake Actuation
- Diagnosis and Testing
- Hydraulic Brake Actuation
- Removal and Installation
- 206-06 Hydraulic Brake Actuation|Specifications
- Description and Operation
- 206-07 Power Brake Actuation
- 206-07 Power Brake Actuation|Specifications
- Description and Operation
- Brake Booster
- Diagnosis and Testing
- Power Brake System
- Removal and Installation
- 206-09 Anti-Lock Control - Traction Control
- Description and Operation
- Anti-Lock Control - Traction Control
- Diagnosis and Testing
- 206-09 Anti-Lock Control - Traction Control|Specifications
- Description and Operation
- 206-00 Brake System - General Information
- 211 Steering System
- 211-00 Steering System - General Information
- 211-00 Steering System - General Information|Specifications
- Diagnosis and Testing
- Steering System
- General Procedures
- Power Steering System Filling
- Power Steering System Flushing
- Power Steering System Bleeding
- Power Steering System Flushing - Vehicles Built Up To: 02-2000 1.8L Duratorq-TDDi (Lynx) Diesel
- Power Steering System Flushing - Vehicles Built From: 02-2000 1.8L Duratorq-TDDi (Lynx) Diesel, Vehicles With: Air Conditioning
- 211-01 Manual Steering
- 211-01 Manual Steering|Specifications
- Description and Operation
- Manual Steering
- Diagnosis and Testing
- Manual Steering
- Removal and Installation
- 211-02 Power Steering
- Description and Operation
- Power Steering
- Diagnosis and Testing
- Power Steering
- Removal and Installation
- Power Steering Pump - Vehicles Built From: 01-1999 1.3L Endura-E (HCS), Vehicles Without: Air Conditioning
- Power Steering Pump - Vehicles Built Up To: 01-1999 1.3L Endura-E (HCS), Vehicles With: Air Conditioning
- Power Steering Pump - 1.25L-1.4L Zetec-SE (Sigma)-1.6L, Vehicles With: Air Conditioning
- Power Steering Pump - 1.25L-1.4L Zetec-SE (Sigma)-1.6L, Vehicles Without: Air Conditioning
- Power Steering Pump - 1.8L Diesel, Vehicles With: Air Conditioning
- Power Steering Pump - 1.8L Diesel, Vehicles Without: Air Conditioning
- Power Steering Pump - Vehicles Built From: 02-2000 1.8L Diesel, Vehicles With: Air Conditioning
- Steering Gear Pinion Seal
- Steering Gear
- Power Steering Fluid Cooler
- Power Steering Pump to Steering Gear Pressure Line - 1.4L-1.6L
- Steering Gear to Fluid Cooler Return Hose
- Power Steering Pump to Steering Gear Pressure Line - 1.3L Endura-E (HCS)
- Power Steering Pump to Steering Gear Pressure Line - 1.8L Diesel
- 211-02 Power Steering|Specifications
- Description and Operation
- 211-03 Steering Linkage
- 211-03 Steering Linkage|Specifications
- Description and Operation
- Steering Linkage
- Diagnosis and Testing
- Steering Linkage
- Removal and Installation
- 211-04 Steering Column
- 211-04 Steering Column|Specifications
- Description and Operation
- Steering Column
- Removal and Installation
- 211-05 Steering Column Switches
- Description and Operation
- Steering Column Switches
- Diagnosis and Testing
- Steering Column Switches
- Removal and Installation
- Description and Operation
- 211-00 Steering System - General Information
- 204 Suspension
- 3 Powertrain
- 303 Engine
- 303-00 Engine System - General Information
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Camshaft Bearing Journal Diameter
- Bearing Inspection
- Camshaft Bearing Journal Clearance
- Camshaft End Play
- Camshaft Surface Inspection
- Crankshaft End Play
- Camshaft Lobe Lift
- Piston Diameter
- Crankshaft Main Bearing Journal Diameter
- Cylinder Bore Taper
- Piston Ring End Gap
- Piston Pin to Bore Diameter
- Piston Pin Diameter
- Piston Inspection
- Piston Ring-to-Groove Clearance
- Connecting Rod Bearing Journal Clearance
- Connecting Rod Large End Bore
- Cylinder Head Distortion
- Valve Stem Diameter
- Valve Seat Inspection
- Flywheel Inspection
- Exhaust Manifold Cleaning and Inspection
- Diagnosis and Testing
- 303-01A Engine - 1.3L Endura-E (HCS)
- 303-01A Engine - 1.3L Endura-E (HCS)|Specifications
- Description and Operation
- 303-01A Engine - 1.3L Endura-E (HCS)|Engine
- General Procedures
- Valve Clearance
- In-vehicle Repair
- Intake Manifold
- Crankshaft Front Seal
- Crankshaft Rear Seal
- Valve Seals
- Cylinder Head
- Removal
- In-vehicle Repair|Engine
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- Cylinder Head
- Assembly
- Assembly|Engine
- Installation
- 303-01B Engine - 1.25L-1.4L Zetec-SE (Sigma)-1.6L
- 303-01B Engine - 1.25L-1.4L Zetec-SE (Sigma)-1.6L|Specifications
- Description and Operation
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Valve Clearance
- In-vehicle Repair
- Crankshaft Front Seal
- Valve Seals
- Camshaft
- Camshaft Seal
- Timing Belt
- Cylinder Head
- Removal
- Engine - Vehicles With: Automatic Transaxle
- Engine - Vehicles With: Manual Transaxle
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- 303-01B Engine - 1.25L-1.4L Zetec-SE (Sigma)-1.6L|Engine
- Diagnosis and Testing
- 303-01C Engine - 1.4L PTE (CVH)
- 303-01C Engine - 1.4L PTE (CVH)|Specifications
- Description and Operation
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- In-vehicle Repair
- Intake Manifold
- Valve Cover
- Crankshaft Front Seal
- Valve Seals
- Camshaft
- Camshaft Seal
- Timing Belt
- Exhaust Manifold
- Cylinder Head
- In-vehicle Repair|Oil Pan
- Removal
- In-vehicle Repair|Engine
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- Cylinder Head
- Assembly
- Assembly|Engine
- Installation
- 303-01C Engine - 1.4L PTE (CVH)|Engine
- Diagnosis and Testing
- 303-01D Engine - 1.8L Endura-DE (Kent) Diesel
- 303-01D Engine - 1.8L Endura-DE (Kent) Diesel|Specifications
- Description and Operation
- 303-01D Engine - 1.8L Endura-DE (Kent) Diesel|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Valve Clearance
- In-vehicle Repair
- Crankshaft Front Seal
- Auxiliary Shaft Seal
- Valve Seals
- Timing Belt - Vehicles With: Automatic Timing Belt Tensioner
- Timing Belt - Vehicles With: Manual Timing Belt Tensioner
- Camshaft
- Camshaft Seal
- Cylinder Head
- Removal
- In-vehicle Repair|Engine
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- Cylinder Head
- Assembly
- Assembly|Engine
- Installation
- 303-01E Engine - 1.8L Endura-DI (Lynx) Diesel
- Description and Operation
- 303-01E Engine - 1.8L Endura-DI (Lynx) Diesel|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- In-vehicle Repair
- Timing Belt
- Camshaft
- Camshaft Seal
- Cylinder Head
- Intake Manifold
- Exhaust Manifold
- Removal
- In-vehicle Repair|Engine
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- Cylinder Head
- Assembly
- Assembly|Engine
- Installation
- 303-01E Engine - 1.8L Endura-DI (Lynx) Diesel|Specifications
- Description and Operation
- 303-03 Engine Cooling
- 303-03 Engine Cooling|Specifications
- Description and Operation
- Engine Cooling
- Diagnosis and Testing
- Engine Cooling
- General Procedures
- Cooling System Draining, Filling and Bleeding - 1.25L-1.3L Endura-E (HCS)-1.4L-1.6L-1.8L Endura-DE (Kent) Diesel
- Cooling System Draining, Filling and Bleeding - 1.8L Endura-DI (Lynx) Diesel
- Cooling System Backflushing
- Cooling System Flushing
- Heater Core Backflushing
- Removal and Installation
- Water Pump - Vehicles Built From: 01-1999 1.3L Endura-E (HCS)
- Water Pump - Vehicles Built Up To: 01-1999 1.3L Endura-E (HCS)
- Radiator - 1.3L Endura-E (HCS)
- Thermostat - 1.25L-1.4L Zetec-SE (Sigma)
- Water Pump - 1.25L-1.4L Zetec-SE (Sigma)
- Radiator - 1.25L-1.4L Zetec-SE (Sigma)
- Thermostat - 1.4L PTE (CVH)
- Water Pump - 1.4L PTE (CVH)
- Radiator - 1.4L PTE (CVH)
- Cooling Fan Motor - 1.4L PTE (CVH)
- Water Pump - 1.6L
- Thermostat - 1.8L Endura-DE (Kent) Diesel
- Radiator - 1.6L
- Cooling Fan Motor
- Radiator - 1.8L Endura-DE (Kent) Diesel
- Water Pump - 1.8L Endura-DE (Kent) Diesel
- Thermostat - 1.8L Endura-DI (Lynx) Diesel
- Thermostat Housing - 1.8L Endura-DI (Lynx) Diesel
- Water Pump - 1.8L Endura-DI (Lynx) Diesel
- Cooling Fan Motor - 1.8L Endura-DI (Lynx) Diesel
- Coolant Expansion Tank
- 303-04A Fuel Charging and Controls - 1.3L Endura-E (HCS)
- 303-04A Fuel Charging and Controls - 1.3L Endura-E (HCS)|Specifications
- Description and Operation
- Diagnosis and Testing
- Fuel Charging and Controls
- 303-04B Fuel Charging and Controls - 1.25L-1.4L Zetec-SE (Sigma)-1.6L
- 303-04B Fuel Charging and Controls - 1.25L-1.4L Zetec-SE (Sigma)-1.6L|Specifications
- Description and Operation
- Diagnosis and Testing
- Fuel Charging and Controls
- Removal and Installation
- Throttle Body - 1.6L
- Throttle Body - Vehicles Built From: 02-2000 1.25L
- Fuel Injectors - 1.6L
- Fuel Injectors - Vehicles Built From: 02-2000 1.25L
- Fuel Charging Wiring Harness - 1.6L
- Fuel Charging Wiring Harness - Vehicles Built From: 02-2000 1.25L
- Fuel Injection Supply Manifold
- Fuel Pressure Regulator
- Fuel Charging and Controls
- Diagnosis and Testing
- 303-04C Fuel Charging and Controls - 1.4L PTE (CVH)
- 303-04C Fuel Charging and Controls - 1.4L PTE (CVH)|Specifications
- Description and Operation
- Diagnosis and Testing
- Fuel Charging and Controls
- Removal and Installation
- Fuel Charging and Controls
- Diagnosis and Testing
- 303-04D Fuel Charging and Controls - 1.8L Diesel
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- 303-04D Fuel Charging and Controls - 1.8L Diesel|Specifications
- Description and Operation
- 303-04E Fuel Charging and Controls - Turbocharger
- Description and Operation
- Turbocharger
- Diagnosis and Testing
- Turbocharger
- Removal and Installation
- Description and Operation
- 303-05 Accessory Drive
- 303-05 Accessory Drive|Specifications
- Description and Operation
- Accessory Drive
- Diagnosis and Testing
- Accessory Drive
- Removal and Installation
- Accessory Drive Belt - 1.25L-1.4L Zetec-SE (Sigma)
- Accessory Drive Belt - Vehicles Built Up To: 01-1999 1.3L Endura-E (HCS)
- Accessory Drive Belt - Vehicles Built From: 01-1999 1.3L Endura-E (HCS)
- Accessory Drive Belt - 1.8L Endura-DE (Kent) Diesel
- Accessory Drive Belt - 1.8L Endura-DI (Lynx) Diesel
- Accessory Drive Belt - 1.8L Endura-DE (Kent) Diesel, Vehicles With: Air Conditioning
- Accessory Drive Belt - 1.4L PTE (CVH)
- Accessory Drive Belt Tensioner - 1.25L-1.4L Zetec-SE (Sigma)
- Accessory Drive Belt Tensioner - 1.8L Endura-DI (Lynx) Diesel
- Accessory Drive Belt Tensioner - 1.6L
- Accessory Drive Belt - Vehicles Without: Accessory Drive Belt Tensioner
- 303-06 Starting System
- Description and Operation
- 303-06 Starting System|Specifications
- 303-07 Engine Ignition
- Description and Operation
- Engine Ignition
- Diagnosis and Testing
- Engine Ignition
- Removal and Installation
- 303-07 Engine Ignition|Specifications
- Description and Operation
- 303-08A Engine Emission Control - 1.25L-1.4L Zetec-SE (Sigma)
- 303-08A Engine Emission Control - 1.25L-1.4L Zetec-SE (Sigma)|Specifications
- Description and Operation
- Diagnosis and Testing
- Engine Emission Control
- Removal and Installation
- Engine Emission Control
- Diagnosis and Testing
- 303-08B Engine Emission Control - 1.8L Diesel
- Description and Operation
- 303-08B Engine Emission Control - 1.8L Diesel|Specifications
- 303-12 Intake Air Distribution and Filtering
- 303-12 Intake Air Distribution and Filtering|Specifications
- Description and Operation
- Intake Air Distribution and Filtering
- Diagnosis and Testing
- 303-13 Evaporative Emissions
- Description and Operation
- Evaporative Emissions
- Diagnosis and Testing
- Evaporative Emissions
- Removal and Installation
- Description and Operation
- 303-14A Electronic Engine Controls - 1.3L Endura-E (HCS)
- Description and Operation
- 303-14A Electronic Engine Controls - 1.3L Endura-E (HCS)|Specifications
- 303-14B Electronic Engine Controls - 1.25L-1.4L Zetec-SE (Sigma)
- Description and Operation
- Electronic Engine Controls
- Diagnosis and Testing
- Electronic Engine Controls
- Removal and Installation
- Camshaft Position (CMP) Sensor
- Crankshaft Position (CKP) Sensor
- Camshaft Position (CMP) Sensor - 1.6L
- Idle Air Control (IAC) Valve
- Crankshaft Position (CKP) Sensor - 1.6L
- Idle Air Control (IAC) Valve - Vehicles Built From: 02-2000 1.25L
- Engine Coolant Temperature (ECT) Sensor
- Intake Air Temperature (IAT) Sensor - Vehicles Built From: 02-2000 1.25L
- Knock Sensor (KS) - 1.6L
- 303-14B Electronic Engine Controls - 1.25L-1.4L Zetec-SE (Sigma)|Specifications
- Description and Operation
- 303-14C Electronic Engine Controls - 1.4L PTE (CVH)
- Description and Operation
- Electronic Engine Controls
- Diagnosis and Testing
- Electronic Engine Controls
- Removal and Installation
- 303-14C Electronic Engine Controls - 1.4L PTE (CVH)|Specifications
- Description and Operation
- 303-14D Electronic Engine Controls - 1.8L Diesel
- 303-14D Electronic Engine Controls - 1.8L Diesel|Specifications
- Description and Operation
- Electronic Engine Controls
- Diagnosis and Testing
- 303-00 Engine System - General Information
- 307 Automatic Transmission-Transaxle
- 307-01 Automatic Transmission-Transaxle
- 307-01 Automatic Transmission-Transaxle|Specifications
- Description and Operation
- Transaxle Description
- Range Selection
- Disassembled Views
- In-vehicle Repair
- Manual Control Lever Shaft and Seal
- Speedometer Driven Gear
- Removal
- Transaxle
- Disassembly
- Transaxle
- Disassembly and Assembly of Subassemblies
- Differential
- Main Control Valve Body
- Assembly
- 307-02 Transmission-Transaxle Cooling
- 307-02 Transmission-Transaxle Cooling|Specifications
- Description and Operation
- Removal and Installation
- Transaxle Cooling
- 307-05 Automatic Transmission-Transaxle External Controls
- 307-05 Automatic Transmission-Transaxle External Controls|Specifications
- Description and Operation
- General Procedures
- Selector Lever Cable Adjustment
- Removal and Installation
- External Controls
- General Procedures
- 307-01 Automatic Transmission-Transaxle
- 308 Manual Transmission-Transaxle, Clutch and Transfer Case
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
- Description and Operation
- 308-01 Clutch
- 308-01 Clutch|Specifications
- Description and Operation
- 308-01 Clutch|Clutch
- Diagnosis and Testing
- Diagnosis and Testing|Clutch
- Removal and Installation
- 308-02 Clutch Controls
- 308-02 Clutch Controls|Specifications
- Description and Operation
- Diagnosis and Testing
- Clutch Controls
- Removal and Installation
- Clutch Controls
- Diagnosis and Testing
- 308-03 Manual Transmission-Transaxle
- 308-03 Manual Transmission-Transaxle|Specifications
- Description and Operation
- Diagnosis and Testing
- Manual Transaxle
- General Procedures
- Bearing Check
- In-vehicle Repair
- Input Shaft Seal
- Halfshaft Seal LH
- Halfshaft Seal RH
- Speedometer Driven Gear
- Removal
- Transaxle - 1.3L Endura-E (HCS)
- Transaxle - 1.25L-1.4L Zetec-SE (Sigma)-1.6L
- Transaxle - 1.8L Diesel
- Disassembly
- Transaxle - Vehicles Built Up To: 07-2000
- Transaxle - Vehicles Built From: 07-2000
- Disassembly and Assembly of Subassemblies
- Manual Transaxle
- Diagnosis and Testing
- 308-06 Manual Transmission-Transaxle External Controls
- 308-06 Manual Transmission-Transaxle External Controls|Specifications
- Description and Operation
- External Controls
- Diagnosis and Testing
- External Controls
- Removal and Installation
- Gearshift Linkage
- Gearshift Stabilizer Bar Bushing
- Gearshift Stabilizer Bar
- Disassembly and Assembly
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- 309 Exhaust System
- 309-00 Exhaust System
- 309-00 Exhaust System|Specifications
- Description and Operation
- 309-00 Exhaust System
- 310 Fuel System
- 310-00 Fuel System - General Information
- 310-00 Fuel System - General Information|Specifications
- Description and Operation
- Fuel System
- General Procedures
- 310-01A Fuel Tank and Lines - 1.25L-1.3L-1.4L-1.6L
- Description and Operation
- Fuel Tank and Lines
- Diagnosis and Testing
- 310-01A Fuel Tank and Lines - 1.25L-1.3L-1.4L-1.6L|Specifications
- Description and Operation
- 310-01B Fuel Tank and Lines - 1.8L Diesel
- 310-01B Fuel Tank and Lines - 1.8L Diesel|Specifications
- Description and Operation
- Fuel Tank and Lines
- Diagnosis and Testing
- 310-01C Fuel Tank and Lines - Pickup
- Description and Operation
- Fuel Tank and Lines
- Diagnosis and Testing
- Fuel Tank and Lines
- Removal and Installation
- 310-01C Fuel Tank and Lines - Pickup|Specifications
- Description and Operation
- 310-02 Acceleration Control
- Description and Operation
- 310-00 Fuel System - General Information
- 303 Engine
- 4 Electrical
- 412 Climate Control System
- 412-00 Climate Control System - General Information
- Description and Operation
- Climate Control System
- Diagnosis and Testing
- Climate Control System
- General Procedures
- Spring Lock Coupling
- Electronic Leak Detection
- Air Conditioning (A-C) Clutch Air Gap Adjustment
- Vacuum Leak Detection
- Fluorescent Dye Leak Detection
- Air Conditioning (A-C) System Recovery, Evacuation and Charging
- Refrigerant Oil Adding
- Air Distribution System Cleaning
- Contaminated Refrigerant Handling
- 412-00 Climate Control System - General Information|Specifications
- Description and Operation
- 412-01 Air Distribution and Filtering
- Description and Operation
- Diagnosis and Testing
- Air Distribution and Filtering
- Removal and Installation
- Air Distribution and Filtering
- Diagnosis and Testing
- Description and Operation
- 412-02 Heating and Ventilation
- 412-02 Heating and Ventilation|Specifications
- Description and Operation
- Heating and Ventilation
- Diagnosis and Testing
- Heating and Ventilation
- Removal and Installation
- Blower Motor
- Heater Core Housing
- Heater Core
- Heater Control Valve
- Disassembly and Assembly
- 412-03A Air Conditioning
- 412-03A Air Conditioning|Specifications
- Description and Operation
- Diagnosis and Testing
- Air Conditioning
- Removal and Installation
- Air Conditioning
- Diagnosis and Testing
- 412-03B Auxiliary Climate Control
- Diagnosis and Testing
- 412-04 Control Components
- Description and Operation
- Control Components
- Diagnosis and Testing
- Control Components
- Removal and Installation
- Description and Operation
- 412-00 Climate Control System - General Information
- 413 Instrumentation and Warning Systems
- 413-00 Instrument Cluster and Panel Illumination
- Description and Operation
- Instrument Cluster and Panel Illumination
- Diagnosis and Testing
- Instrument Cluster and Panel Illumination
- Removal and Installation
- Description and Operation
- 413-01 Instrument Cluster
- 413-01 Instrument Cluster|Specifications
- Description and Operation
- Instrument Cluster
- Diagnosis and Testing
- Instrument Cluster
- Removal and Installation
- 413-06 Horn
- 413-06 Horn|Specifications
- Diagnosis and Testing
- Diagnosis and Testing|Horn
- Removal and Installation
- 413-09 Warning Devices
- Description and Operation
- Warning Devices
- Diagnosis and Testing
- Warning Devices
- Removal and Installation
- Description and Operation
- 413-13 Parking Aid
- Diagnosis and Testing
- 413-00 Instrument Cluster and Panel Illumination
- 414 Battery and Charging System
- 414-00 Charging System - General Information
- Description and Operation
- Diagnosis and Testing
- Charging System
- General Procedures
- Diagnosis and Testing
- Description and Operation
- 414-01 Battery, Mounting and Cables
- 414-01 Battery, Mounting and Cables|Specifications
- Description and Operation
- Diagnosis and Testing
- Diagnosis and Testing|Battery
- General Procedures
- Battery Disconnect and Connect
- Removal and Installation
- Battery and Cables
- Diagnosis and Testing
- 414-02 Generator and Regulator
- 414-02 Generator and Regulator|Specifications
- Description and Operation
- Diagnosis and Testing
- Generator
- Removal and Installation
- Generator - Vehicles Built Up To: 01-1999 1.3L Endura-E (HCS), Vehicles With: Air Conditioning-Power Steering
- Generator - Vehicles Built From: 01-1999 1.3L Endura-E (HCS), Vehicles With: Air Conditioning-Power Steering
- Generator - 1.6L
- Generator - 1.25L-1.4L Zetec-SE (Sigma)
- Generator - 1.8L Endura-DE (Kent) Diesel
- Generator - 1.8L Endura-DI (Lynx) Diesel
- Generator - 1.8L Endura-DE (Kent) Diesel, Vehicles With: Air Conditioning
- Generator
- Diagnosis and Testing
- 414-00 Charging System - General Information
- 415 Information and Entertainment Systems
- 415-00 Information and Entertainment System - General Information
- Diagnosis and Testing
- 415-01 Audio Unit
- Description and Operation
- Diagnosis and Testing
- Audio System
- Removal and Installation
- Audio System
- Diagnosis and Testing
- Description and Operation
- 415-02 Antenna
- Description and Operation
- Diagnosis and Testing
- Diagnosis and Testing|Antenna
- Removal and Installation
- 415-02 Antenna|Antenna
- Diagnosis and Testing
- Description and Operation
- 415-03 Speakers
- 415-00 Information and Entertainment System - General Information
- 417 Lighting
- 417-01 Exterior Lighting
- Description and Operation
- Exterior Lighting
- Diagnosis and Testing
- 417-01 Exterior Lighting|Specifications
- Description and Operation
- 417-02 Interior Lighting
- 417-04 Daytime Running Lamps (DRL)
- Diagnosis and Testing
- 417-01 Exterior Lighting
- 418 Electrical Distribution
- 418-00 Module Communications Network
- Description and Operation
- Communications Network
- Diagnosis and Testing
- Description and Operation
- 418-00 Module Communications Network
- 419 Electronic Feature Group
- 419-01A Anti-Theft - Active
- Description and Operation
- Anti-Theft - Active
- Diagnosis and Testing
- Description and Operation
- 419-01B Anti-Theft - Passive
- Description and Operation
- Anti-Theft - Passive
- Diagnosis and Testing
- Anti-Theft - Passive
- General Procedures
- Description and Operation
- 419-10 Multifunction Electronic Modules
- 419-10 Multifunction Electronic Modules|Specifications
- Description and Operation
- Module Controlled Functions
- Removal and Installation
- 419-01A Anti-Theft - Active
- 412 Climate Control System
- 5 Body and Paint
- 501 Body and Paint
- 501-03 Body Closures
- Description and Operation
- Body Closures
- General Procedures
- 501-03 Body Closures|Specifications
- Description and Operation
- 501-05A Interior Trim and Ornamentation
- 501-05A Interior Trim and Ornamentation|Specifications
- Description and Operation
- 501-05B Interior Trim and Ornamentation - Courier
- 501-05B Interior Trim and Ornamentation - Courier|Specifications
- Description and Operation
- Interior Trim
- Removal and Installation
- 501-08 Exterior Trim and Ornamentation
- Description and Operation
- 501-09 Rear View Mirrors
- Description and Operation
- Rear View Mirrors
- Diagnosis and Testing
- Rear View Mirrors
- Removal and Installation
- Description and Operation
- 501-10 Seating
- 501-10 Seating|Specifications
- Description and Operation
- 501-10 Seating|Seats
- Diagnosis and Testing
- Diagnosis and Testing|Seats
- Removal and Installation
- Front Seat
- Rear Seat Cushion
- Front Seat Cushion - Vehicles Built From: 01-1999
- Disassembly and Assembly
- 501-11A Glass, Frames and Mechanisms
- Description and Operation
- Glass, Frames and Mechanisms
- Diagnosis and Testing
- Glass, Frames and Mechanisms
- General Procedures
- Door Window Glass Adjustment
- Removal and Installation
- 501-11A Glass, Frames and Mechanisms|Specifications
- Description and Operation
- 501-11B Glass, Frames and Mechanisms - Courier
- 501-11B Glass, Frames and Mechanisms - Courier|Specifications
- Description and Operation
- Glass, Frames and Mechanisms
- Removal and Installation
- 501-12 Instrument Panel and Console
- Description and Operation
- 501-14 Handles, Locks, Latches and Entry Systems
- Description and Operation
- Handles, Locks, Latches and Entry Systems
- Diagnosis and Testing
- Locks, Latches and Entry Systems
- General Procedures
- 501-14 Handles, Locks, Latches and Entry Systems|Specifications
- Description and Operation
- 501-16 Wipers and Washers
- 501-16 Wipers and Washers|Specifications
- Description and Operation
- Wipers and Washers
- Diagnosis and Testing
- Wipers and Washers
- General Procedures
- 501-17 Roof Opening Panel
- Description and Operation
- Roof Opening Panel
- Diagnosis and Testing
- Roof Opening Panel
- General Procedures
- Water Drainage System Check and Water Leak Corrections
- Removal and Installation
- Roof Opening Panel
- Disassembly and Assembly
- Description and Operation
- 501-19A Bumpers
- 501-19A Bumpers|Specifications
- Description and Operation
- 501-19A Bumpers|Bumpers
- Removal and Installation
- 501-19B Bumpers - Courier
- 501-19B Bumpers - Courier|Specifications
- Description and Operation
- 501-19B Bumpers - Courier|Bumpers
- Removal and Installation
- 501-20A Safety Belt System
- Description and Operation
- 501-20A Safety Belt System|Specifications
- 501-20B Supplemental Restraint System
- 501-20B Supplemental Restraint System|Specifications
- Description and Operation
- 501-25 Body Repairs - General Information
- 501-25 Body Repairs - General Information|Specifications
- Description and Operation
- Description and Usage of Body Repair Literature
- 501-25 Body Repairs - General Information|Symbols
- Environmental Regulations
- Health and Safety Precautions
- Body Construction
- Diagnosis and Damage Evaluation
- Body Sheet Metal
- Tools and Equipment for Body Repairs
- Establish Repair Method
- Alignment Check
- Complete Panel Replacement-Partial Replacement
- Straightening
- Corrosion Prevention
- Corrosion Damage-Corrosion Repair
- Sealer, Underbody Protection Material and Adhesives
- Cutting Technique
- Panel Beating Technique and Smart Repairs
- Paintless Dent Removal
- Plastic Repairs
- Joining Techniques
- Special Repair Techniques
- Water Leaks
- Impact of Insufficient Repair Quality
- Wind Noise
- Noise, Vibration and Harshness
- 501-03 Body Closures
- 502 Frame and Mounting
- 502-00 Uni-Body, Subframe and Mounting System
- 502-00 Uni-Body, Subframe and Mounting System|Specifications
- Description and Operation
- Frame Assembly
- Removal and Installation
- 502-00 Uni-Body, Subframe and Mounting System
- 501 Body and Paint
- 1 General Information
- Body and Paint
- 5 Body and Paint
- 501 Body and Paint
- 501-25 Body Repairs - General Information
- 501-25 Body Repairs - General Information|Specifications
- Description and Operation
- Description and Usage of Body Repair Literature
- 501-25 Body Repairs - General Information|Symbols
- Health and Safety Precautions
- Environmental Regulations
- Body Construction
- Body Sheet Metal
- Diagnosis and Damage Evaluation
- Tools and Equipment for Body Repairs
- Establish Repair Method
- Straightening
- Alignment Check
- Complete Panel Replacement-Partial Replacement
- Corrosion Prevention
- Corrosion Damage-Corrosion Repair
- Sealer, Underbody Protection Material and Adhesives
- Cutting Technique
- Panel Beating Technique and Smart Repairs
- Paintless Dent Removal
- Joining Techniques
- Plastic Repairs
- Special Repair Techniques
- Impact of Insufficient Repair Quality
- Water Leaks
- Wind Noise
- Noise, Vibration and Harshness
- 501-25 Body Repairs - General Information
- 501 Body and Paint
- 5 Body and Paint