Ikon 1999 (01.2000-) Workshop Manual Manual Pages - Full Index

Ikon 1999 (01.2000-) Workshop Manual

• Mechanical Repairs
  • 1 General Information
    • 100 Service Information
      • 100-00 General Information
        • Description and Operation
          • About This Manual
          • Standard Workshop Practices
          • Health and Safety Precautions
          • Road-Roller Testing
          • Solvents, Sealants and Adhesives
      • 100-01 Identification Codes
        • Description and Operation
          • Identification Codes
      • 100-02 Jacking and Lifting
        • Description and Operation
          • 100-02 Jacking and Lifting|Lifting
          • 100-02 Jacking and Lifting|Jacking
      • 100-04 Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness (NVH)
          • Diagnosis and Testing
            • Noise, Vibration and Harshness (NVH)
            • General Procedures
              • Exhaust System Neutralizing
              • Powertrain-Drivetrain Mount Neutralizing
  • 2 Chassis
    • 204 Suspension
      • 204-00 Suspension System - General Information
        • 204-00 Suspension System - General Information|Specifications
        • Diagnosis and Testing
          • Suspension System
          • General Procedures
            • Front Toe Adjustment
            • Wheel Bearing Inspection
      • 204-01 Front Suspension
        • Description and Operation
          • Front Suspension
          • Diagnosis and Testing
            • Front Suspension
            • Removal and Installation
              • Front Wheel Bearing
              • Lower Arm
              • Wheel Knuckle
              • Front Strut and Spring Assembly
              • Lower Arm Ball Joint
              • Front Stabilizer Bar
              • Disassembly and Assembly
                • Front Strut and Spring Assembly
        • 204-01 Front Suspension|Specifications
      • 204-02 Rear Suspension
        • 204-02 Rear Suspension|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Rear Suspension
            • Removal and Installation
              • Beam Axle
              • Wheel Spindle
              • Trailing Arm Bushing
              • Rear Strut and Spring Assembly
              • Rear Wheel Bearing
              • Disassembly and Assembly
                • Rear Strut and Spring Assembly
          • Rear Suspension
      • 204-04 Wheels and Tires
        • Description and Operation
          • Safety Precautions
          • Diagnosis and Testing
            • Wheels and Tires
            • Removal and Installation
              • Wheel and Tire
        • 204-04 Wheels and Tires|Specifications
    • 205 Driveline
      • 205-04 Front Drive Halfshafts
        • 205-04 Front Drive Halfshafts|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Front Drive Halfshafts
            • Removal and Installation
              • Front Halfshaft LH
              • Front Halfshaft RH
              • Outer Constant Velocity (CV) Joint Boot
              • Inner Constant Velocity (CV) Joint Boot
              • Outer Constant Velocity (CV) Joint
              • Disassembly and Assembly
                • Front Halfshaft
                • Front Halfshaft RH
                • Front Halfshaft LH
          • Front Drive Halfshafts
    • 206 Brake System
      • 206-00 Brake System - General Information
        • Description and Operation
          • Brake System
          • Diagnosis and Testing
            • Brake System
            • General Procedures
              • Brake System Bleeding
              • Brake System Pressure Bleeding
              • Brake Disc Runout Check
      • 206-02 Drum Brake
        • Description and Operation
          • Drum Brake
          • Diagnosis and Testing
            • Drum Brake
            • Removal and Installation
              • Brake Drum
              • Brake Shoes
              • Wheel Cylinder
              • Brake Backing Plate
        • 206-02 Drum Brake|Specifications
      • 206-03 Front Disc Brake
        • Description and Operation
          • Front Disc Brake
          • Diagnosis and Testing
            • Front Disc Brake
            • Removal and Installation
              • Brake Pads
              • Brake Caliper
              • Brake Disc
              • Disassembly and Assembly
                • Brake Caliper
        • 206-03 Front Disc Brake|Specifications
      • 206-05 Parking Brake and Actuation
        • Description and Operation
          • Parking Brake
          • Diagnosis and Testing
            • Parking Brake
            • General Procedures
              • Parking Brake Cable Adjustment
              • Removal and Installation
                • Parking Brake Control
                • Parking Brake Warning Indicator Switch
                • Parking Brake Cable
        • 206-05 Parking Brake and Actuation|Specifications
      • 206-06 Hydraulic Brake Actuation
        • Description and Operation
          • Hydraulic Brake Actuation
          • Diagnosis and Testing
            • Hydraulic Brake Actuation
            • Removal and Installation
              • Brake Master Cylinder
              • Brake Fluid Reservoir
              • Brake Pedal
              • Brake Pedal Cross-Shaft
        • 206-06 Hydraulic Brake Actuation|Specifications
      • 206-07 Power Brake Actuation
        • Description and Operation
          • Brake Booster
          • Diagnosis and Testing
            • Removal and Installation
              • Brake Booster
            • Power Brake System
        • 206-07 Power Brake Actuation|Specifications
    • 211 Steering System
      • 211-00 Steering System - General Information
        • Description and Operation
          • Steering System
          • Diagnosis and Testing
            • Steering System
            • Steering Gear Checks After a Collision
            • General Procedures
              • Power Steering System Filling
              • Power Steering System Flushing - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
              • Power Steering System Bleeding
              • Power Steering System Flushing - 1.3L Endura-E (HCS)
              • Power Steering System Purging
        • 211-00 Steering System - General Information|Specifications
      • 211-01 Manual Steering
        • 211-01 Manual Steering|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Manual Steering
            • Removal and Installation
              • Steering Gear
          • Manual Steering
      • 211-02 Power Steering
        • Description and Operation
          • Power Steering
          • Diagnosis and Testing
            • Power Steering
            • Removal and Installation
              • Power Steering Pump - 1.3L Endura-E (HCS)
              • Power Steering Pump - 1.8L Endura-DE (Kent) Diesel
              • Steering Gear to Fluid Cooler Return Hose
              • Steering Gear
              • Steering Gear Pinion Seal
              • Power Steering Fluid Cooler
              • Power Steering Pump to Steering Gear Pressure Line
              • Power Steering Pump Pulley
        • 211-02 Power Steering|Specifications
      • 211-03 Steering Linkage
        • Description and Operation
          • Steering Linkage
          • Diagnosis and Testing
            • Steering Linkage
            • Removal and Installation
              • Steering Gear Boot
              • Tie Rod End
        • 211-03 Steering Linkage|Specifications
      • 211-04 Steering Column
        • Description and Operation
          • Steering Column
          • Removal and Installation
            • Steering Column
        • 211-04 Steering Column|Specifications
      • 211-05 Steering Column Switches
        • Description and Operation
          • Steering Column Switches
          • Diagnosis and Testing
            • Steering Column Switches
            • Removal and Installation
              • Steering Column Multifunction Switch
              • Ignition Switch
  • 3 Powertrain
    • 303 Engine
      • 303-00 Engine System - General Information
        • Diagnosis and Testing
          • Diagnosis and Testing|Engine
          • General Procedures
            • Camshaft Bearing Journal Diameter
            • Bearing Inspection
            • Camshaft End Play
            • Camshaft Bearing Journal Clearance
            • Camshaft Lobe Lift
            • Camshaft Surface Inspection
            • Crankshaft End Play
            • Crankshaft Main Bearing Journal Diameter
            • Piston Diameter
            • Cylinder Bore Taper
            • Piston Ring End Gap
            • Piston Pin Diameter
            • Piston Pin to Bore Diameter
            • Piston Inspection
            • Connecting Rod Large End Bore
            • Piston Ring-to-Groove Clearance
            • Cylinder Head Distortion
            • Valve Stem Diameter
            • Valve Seat Inspection
            • Flywheel Inspection
            • Exhaust Manifold Cleaning and Inspection
      • 303-01A Engine - 1.3L Endura-E (HCS)
        • 303-01A Engine - 1.3L Endura-E (HCS)|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Valve Clearance
              • In-vehicle Repair
                • Intake Manifold
                • Crankshaft Front Seal
                • Crankshaft Rear Seal
                • Valve Seals
                • Exhaust Manifold
                • Cylinder Head
                • Removal
                  • In-vehicle Repair|Engine
                  • Disassembly
                    • In-vehicle Repair|Disassembly|Engine
                    • Disassembly and Assembly of Subassemblies
                      • Cylinder Head
                      • Assembly
                        • Assembly|Engine
                        • Installation
                          • Assembly|Installation|Engine
          • 303-01A Engine - 1.3L Endura-E (HCS)|Engine
      • 303-01B Engine - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
        • 303-01B Engine - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)|Specifications
        • Description and Operation
          • 303-01B Engine - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Intake Manifold
              • Valve Cover
              • Crankshaft Front Seal
              • Valve Seals
              • Camshaft
              • Cylinder Head
              • Crankshaft Rear Seal
              • Exhaust Manifold
              • In-vehicle Repair|Oil Pan
              • Oil Pump
              • Timing Chain
              • Removal
                • In-vehicle Repair|Engine
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
      • 303-01C Engine - 1.8L Endura-DE (Kent) Diesel
        • 303-01C Engine - 1.8L Endura-DE (Kent) Diesel|Specifications
        • Description and Operation
          • 303-01C Engine - 1.8L Endura-DE (Kent) Diesel|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Valve Clearance
              • In-vehicle Repair
                • Crankshaft Rear Seal
                • Auxiliary Shaft Seal
                • Timing Belt
                • Cylinder Head
                • Timing Belt - Vehicles With: Manual Timing Belt Tensioner
                • Camshaft
                • Camshaft Seal
                • Crankshaft Front Seal
                • Valve Seals
                • Removal
                  • In-vehicle Repair|Engine
                  • Disassembly
                    • In-vehicle Repair|Disassembly|Engine
                    • Disassembly and Assembly of Subassemblies
                      • Cylinder Head
                      • Assembly
                        • Assembly|Engine
                        • Installation
                          • Assembly|Installation|Engine
      • 303-03 Engine Cooling
        • 303-03 Engine Cooling|Specifications
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Cooling System Flushing
              • Cooling System Backflushing
              • Heater Core Backflushing
              • Removal and Installation
                • Thermostat - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
                • Thermostat - 1.8L Endura-DE (Kent) Diesel
                • Thermostat Housing - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
                • Water Pump - 1.3L Endura-E (HCS)
                • Water Pump - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
                • Water Pump - 1.8L Endura-DE (Kent) Diesel
                • Radiator
                • Cooling Fan Motor
                • Coolant Expansion Tank
      • 303-04A Fuel Charging and Controls - 1.3L Endura-E (HCS)
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Throttle Body
              • Fuel Injectors
              • Fuel Pressure Regulator
              • Fuel Charging Wiring Harness
        • 303-04A Fuel Charging and Controls - 1.3L Endura-E (HCS)|Specifications
      • 303-04B Fuel Charging and Controls - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Throttle Body
              • Fuel Injectors
              • Fuel Charging Wiring Harness
        • 303-04B Fuel Charging and Controls - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)|Specifications
      • 303-04C Fuel Charging and Controls - 1.8L Endura-DE (Kent) Diesel
        • 303-04C Fuel Charging and Controls - 1.8L Endura-DE (Kent) Diesel|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Idle Speed Adjustment
              • Removal and Installation
                • Fuel Injectors
                • Fuel Injection Pump
                • Fuel Heater
      • 303-05 Accessory Drive
        • 303-05 Accessory Drive|Specifications
        • Description and Operation
          • Accessory Drive
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Accessory Drive Belt - 1.3L Endura-E (HCS)
              • Accessory Drive Belt Tensioner - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
              • Power Steering Pump Belt - 1.8L Endura-DE (Kent) Diesel
              • Accessory Drive Belt Tensioner - 1.8L Endura-DE (Kent) Diesel
      • 303-06 Starting System
        • Description and Operation
          • Starting System
          • Diagnosis and Testing
            • Starting System
            • Removal and Installation
              • Starter Motor - 1.3L Endura-E (HCS)
              • Starter Motor - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)-1.8L Endura-DE (Kent) Diesel
              • Starter Solenoid
        • 303-06 Starting System|Specifications
      • 303-07 Engine Ignition
        • 303-07 Engine Ignition|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Engine Ignition
            • Removal and Installation
              • Ignition Coil Pack - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
          • Engine Ignition
      • 303-08 Engine Emission Control - 1.8L Endura-DE (Kent) Diesel
        • 303-08 Engine Emission Control - 1.8L Endura-DE (Kent) Diesel|Specifications
        • Description and Operation
          • Engine Emission Control
          • Diagnosis and Testing
            • Engine Emission Control
            • Removal and Installation
              • Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
              • Exhaust Gas Recirculation (EGR) Valve
      • 303-12 Intake Air Distribution and Filtering
        • 303-12 Intake Air Distribution and Filtering|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Intake Air Distribution and Filtering
            • Removal and Installation
              • Air Cleaner Intake Pipe
              • Air Cleaner
          • Intake Air Distribution and Filtering
      • 303-13 Evaporative Emissions
        • Description and Operation
          • Evaporative Emissions
          • Diagnosis and Testing
            • Evaporative Emissions
            • Removal and Installation
              • Evaporative Emission Canister
              • Evaporative Emission Canister Purge Valve
      • 303-14 Electronic Engine Controls
        • 303-14 Electronic Engine Controls|Specifications
        • Description and Operation
          • Electronic Engine Controls
          • Diagnosis and Testing
            • Electronic Engine Controls
            • Removal and Installation
              • Powertrain Control Module (PCM) - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)-1.3L Endura-E (HCS)
              • Crankshaft Position (CKP) Sensor - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
              • Throttle Position (TP) Sensor - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)-1.3L Endura-E (HCS)
              • Power Steering Pressure (PSP) Switch - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)-1.3L Endura-E (HCS)
              • Engine Coolant Temperature (ECT) Sensor - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
    • 308 Manual Transmission-Transaxle, Clutch and Transfer Case
      • 308-00 Manual Transmission-Transaxle and Clutch - General Information
        • 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
        • Description and Operation
          • Manual Transaxle and Clutch
          • Diagnosis and Testing
            • Manual Transaxle and Clutch
            • General Procedures
              • Clutch Master Cylinder Check
              • Clutch Disc Check
              • Clutch Slave Cylinder Check
              • Clutch Pressure Plate Check
              • Clutch System Bleeding
              • Gearshift Linkage Adjustment
      • 308-01 Clutch
        • 308-01 Clutch|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Clutch
            • Removal and Installation
              • Clutch Disc and Pressure Plate
          • 308-01 Clutch|Clutch
      • 308-02 Clutch Controls
        • 308-02 Clutch Controls|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Master Cylinder
              • Clutch Slave Cylinder
          • Clutch Controls
      • 308-03 Manual Transmission-Transaxle
        • 308-03 Manual Transmission-Transaxle|Specifications
        • Description and Operation
          • Manual Transaxle
          • Diagnosis and Testing
            • Manual Transaxle
            • General Procedures
              • Bearing Check
              • Transmission Fluid Level Check
              • In-vehicle Repair
                • Halfshaft Seal LH
                • Input Shaft Seal
                • Halfshaft Seal RH
                • Speedometer Driven Gear
                • Removal
                  • Transaxle
                  • Disassembly
                    • Transaxle - Vehicles Built Up To: 07-2000
                    • Transaxle - Vehicles Built From: 07-2000
                    • Disassembly and Assembly of Subassemblies
                      • Selector Plate
                      • Input Shaft
                      • Differential
                      • Output Shaft
                      • Assembly
                        • Transaxle - Vehicles Built Up To: 07-2000
                        • Transaxle - Vehicles Built From: 07-2000
                        • Installation
                          • Transaxle
      • 308-06 Manual Transmission-Transaxle External Controls
        • Description and Operation
          • External Controls
          • Diagnosis and Testing
            • External Controls
            • Removal and Installation
              • Gearshift Linkage
              • Gearshift Stabilizer Bar Bushing
              • Gearshift Stabilizer Bar
              • Disassembly and Assembly
                • Shift Lever
        • 308-06 Manual Transmission-Transaxle External Controls|Specifications
    • 309 Exhaust System
      • 309-00 Exhaust System
        • 309-00 Exhaust System|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Exhaust System
            • Removal and Installation
              • Catalytic Converter - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
          • Exhaust System
    • 310 Fuel System
      • 310-00 Fuel System - General Information
        • General Procedures
          • Fuel System Pressure Release
          • Quick Release Coupling
          • Fuel Tank Draining
      • 310-01 Fuel Tank and Lines
        • Description and Operation
          • Fuel Tank and Lines
          • Diagnosis and Testing
            • Fuel Tank and Lines
            • Removal and Installation
              • Fuel Tank
              • Fuel Pump Module - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)-1.3L Endura-E (HCS)
              • Fuel Filter - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)-1.3L Endura-E (HCS)
              • Fuel Filter Element - 1.8L Endura-DE (Kent) Diesel
              • Fuel Pump to Fuel Filter Line
              • Fuel Pump to Fuel Filter Line - 1.8L Endura-DE (Kent) Diesel
              • Fuel Filter to Fuel Injection Supply Manifold Line - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)-1.3L Endura-E (HCS)
              • Fuel Return Line - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)-1.3L Endura-E (HCS)
              • Inertia Fuel Shutoff (IFS) Switch - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)-1.3L Endura-E (HCS)
        • 310-01 Fuel Tank and Lines|Specifications
      • 310-02 Acceleration Control
        • Description and Operation
          • Diagnosis and Testing
            • Acceleration Control
            • General Procedures
              • Accelerator Cable Adjustment - 1.3L Endura-E (HCS)
              • Accelerator Cable Adjustment - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
              • Accelerator Cable Adjustment - 1.8L Endura-DE (Kent) Diesel
          • Acceleration Control
  • 4 Electrical
    • 412 Climate Control System
      • 412-00 Climate Control System - General Information
        • Description and Operation
          • Climate Control System
          • Diagnosis and Testing
            • Climate Control System
            • General Procedures
              • Spring Lock Coupling
              • Electronic Leak Detection
              • Air Conditioning (A-C) Clutch Air Gap Adjustment
              • Air Conditioning (A-C) System Flushing
              • Fluorescent Dye Leak Detection
              • Vacuum Leak Detection
              • Air Conditioning (A-C) System Recovery, Evacuation and Charging
              • Air Distribution System Cleaning
              • Refrigerant Oil Adding
              • Contaminated Refrigerant Handling
        • 412-00 Climate Control System - General Information|Specifications
      • 412-01 Air Distribution and Filtering
        • Description and Operation
          • Diagnosis and Testing
            • Air Distribution and Filtering
            • Removal and Installation
              • Center Registers
          • Air Distribution and Filtering
      • 412-02 Heating and Ventilation
        • 412-02 Heating and Ventilation|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Heating and Ventilation
            • Removal and Installation
              • Blower Motor
              • Heater Core Housing
              • Heater Core
              • Heater Control Valve
              • Disassembly and Assembly
                • Heater Core Housing
          • Heating and Ventilation
      • 412-03 Air Conditioning
        • Description and Operation
          • Air Conditioning
          • Diagnosis and Testing
            • Air Conditioning
            • Removal and Installation
              • Air Conditioning (A-C) Compressor - 1.6L Duratec-8V (Rocam)
              • Clutch and Clutch Field Coil
              • Evaporator Core Orifice
              • Evaporator Core
              • Suction Accumulator
              • Low-Pressure Cutoff Switch
              • Evaporator to Condenser Suction Line
              • High-Pressure Cutoff Switch
              • Suction Accumulator to Compressor Line
              • Suction Accumulator to Evaporator Line
              • Condenser Core
      • 412-04 Control Components
        • Description and Operation
          • Control Components
          • Diagnosis and Testing
            • Control Components
            • Removal and Installation
              • Climate Control Assembly
              • Blower Motor Switch
              • Air Inlet Blend Door Actuator
    • 413 Instrumentation and Warning Systems
      • 413-00 Instrument Cluster and Panel Illumination
        • Description and Operation
          • Instrument Cluster and Panel Illumination
          • Diagnosis and Testing
            • Instrument Cluster and Panel Illumination
            • Removal and Installation
              • Instrument Cluster Bulb
      • 413-01 Instrument Cluster
        • 413-01 Instrument Cluster|Specifications
        • Description and Operation
          • Instrument Cluster
          • Diagnosis and Testing
            • Instrument Cluster - Vehicles Built Up To: 12-2002
            • Instrument Cluster - Vehicles Built From: 12-2002
            • Removal and Installation
              • Instrument Cluster
              • Instrument Cluster Printed Circuit
      • 413-09 Warning Devices
        • Description and Operation
          • Removal and Installation
            • Low Washer Fluid Warning Indicator Switch
          • Warning Devices
    • 414 Battery and Charging System
      • 414-00 Charging System - General Information
        • Description and Operation
          • Charging System
          • Diagnosis and Testing
            • Charging System
            • General Procedures
              • Battery Charging
      • 414-01 Battery, Mounting and Cables
        • Description and Operation
          • Battery and Cables
          • Diagnosis and Testing
            • Diagnosis and Testing|Battery
            • General Procedures
              • Battery Disconnect
              • Removal and Installation
                • General Procedures|Removal and Installation|Battery
                • Battery to Starter Motor Solenoid Cable - 1.3L Endura-E (HCS)
                • Battery to Starter Motor Solenoid Cable - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
                • Battery to Starter Motor Solenoid Cable - 1.8L Endura-DE (Kent) Diesel
                • Battery Tray
        • 414-01 Battery, Mounting and Cables|Specifications
      • 414-02 Generator and Regulator
        • Diagnosis and Testing
          • Generator
          • Removal and Installation
            • Generator - 1.3L Endura-E (HCS)
            • Generator - 1.8L Endura-DE (Kent) Diesel
            • Generator - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam)
            • Generator Pulley
            • Voltage Regulator
        • 414-02 Generator and Regulator|Specifications
    • 415 Information and Entertainment Systems
      • 415-00 Information and Entertainment System - General Information
        • Diagnosis and Testing
          • Audio System
      • 415-01 Audio Unit
        • Diagnosis and Testing
          • Audio System
          • Removal and Installation
            • Audio Unit
            • Compact Disc (CD) Changer
      • 415-02 Antenna
        • Description and Operation
          • 415-02 Antenna|Antenna
          • Diagnosis and Testing
            • Removal and Installation
              • Diagnosis and Testing|Removal and Installation|Antenna
            • Diagnosis and Testing|Antenna
      • 415-03 Speakers
        • Description and Operation
          • Speakers
          • Diagnosis and Testing
            • Speakers
            • Removal and Installation
              • Front Door Speaker
    • 417 Lighting
      • 417-01 Exterior Lighting
        • 417-01 Exterior Lighting|Specifications
        • Description and Operation
          • Exterior Lighting
          • Diagnosis and Testing
            • Headlamps
            • Stoplamps
            • Turn Signal and Hazard Lamps
            • Reversing Lamps
            • Parking, Rear and License Plate Lamps
            • Fog Lamps
            • General Procedures
              • Headlamp Adjustment
              • Removal and Installation
                • Headlamp Assembly
                • Rear Lamp Assembly
      • 417-02 Interior Lighting
        • Diagnosis and Testing
          • Interior Lighting
    • 418 Electrical Distribution
      • 418-00 Module Communications Network
        • Description and Operation
          • Communications Network
          • Diagnosis and Testing
            • Communications Network
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-05 Interior Trim and Ornamentation
        • 501-05 Interior Trim and Ornamentation|Specifications
        • Description and Operation
          • Interior Trim
          • Removal and Installation
            • Front Door Trim Panel
            • Rear Door Trim Panel
            • Headliner
            • B-Pillar Trim Panel
            • A-Pillar Trim Panel
            • C-Pillar Trim Panel
      • 501-09 Rear View Mirrors
        • Description and Operation
          • Rear View Mirrors
          • Diagnosis and Testing
            • Rear View Mirrors
            • Removal and Installation
              • Exterior Mirror
              • Exterior Mirror Glass
      • 501-10 Seating
        • Description and Operation
          • 501-10 Seating|Seats
          • Removal and Installation
            • Front Seat
            • Rear Seat Cushion
            • Disassembly and Assembly
              • Front Seat Cushion
              • Rear Seat Cushion
              • Front Seat Backrest
              • Rear Seat Backrest
        • 501-10 Seating|Specifications
      • 501-11 Glass, Frames and Mechanisms
        • 501-11 Glass, Frames and Mechanisms|Specifications
        • Description and Operation
          • Glass, Frames and Mechanisms
          • Diagnosis and Testing
            • Glass, Frames and Mechanisms - Vehicles Built Up To: 12-2002
            • Glass, Frames and Mechanisms - Vehicles Built From: 12-2002
            • General Procedures
              • Door Window Glass Adjustment
              • Removal and Installation
                • Front Door Window Glass
                • Rear Door Window Glass
                • Rear Quarter Window Glass
                • Rear Window Glass
                • Front Door Window Regulator and Motor
                • Rear Door Window Regulator and Motor
                • Front Door Glass Top Run
                • Windshield Glass
                • Rear Door Glass Top Run
      • 501-12 Instrument Panel and Console
        • 501-12 Instrument Panel and Console|Specifications
        • Removal and Installation
          • Instrument Panel
      • 501-14 Handles, Locks, Latches and Entry Systems
        • 501-14 Handles, Locks, Latches and Entry Systems|Specifications
        • Description and Operation
          • Handles, Locks, Latches and Entry Systems
          • Diagnosis and Testing
            • Locks, Latches and Entry Systems
            • General Procedures
              • Remote Transmitter Programming
              • Removal and Installation
                • Hood Latch
                • Front Door Latch
                • Rear Door Latch
                • Luggage Compartment Lid Latch
                • Hood Latch Release Handle
                • Exterior Door Handle
                • Door Latch Remote Control
                • Ignition Lock Cylinder
                • Disassembly and Assembly
                  • Door Lock Cylinder
                • Door Lock Cylinder
      • 501-16 Wipers and Washers
        • 501-16 Wipers and Washers|Specifications
        • Description and Operation
          • Wipers and Washers
          • Diagnosis and Testing
            • Wipers and Washers
            • General Procedures
              • Wiper Blade and Pivot Arm Adjustment
              • Removal and Installation
                • Wiper Mounting Arm and Pivot Shaft
                • Windshield Wiper Motor
                • Windshield Washer Pump
                • Windshield Washer Reservoir
      • 501-19 Bumpers
        • 501-19 Bumpers|Specifications
        • Removal and Installation
          • Rear Bumper
          • Front Bumper
      • 501-20A Safety Belt System
        • 501-20A Safety Belt System|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Safety Belt System
            • Removal and Installation
              • Rear Safety Belt Retractor
              • Front Safety Belt Retractor
          • Safety Belt System
      • 501-25A Body Repairs - General Information
        • Description and Operation
          • Body Repairs
      • 501-25C Body Repairs - Plastic Repairs
        • Description and Operation
          • Plastic Repairs
      • 501-25B Body Repairs - Corrosion Protection
        • Description and Operation
          • Corrosion Protection
      • 501-25D Body Repairs - Water Leaks
        • Description and Operation
          • Water Leaks
      • 501-25E Body Repairs - Wind Noise
        • Description and Operation
          • Wind Noise
      • 501-25F Body Repairs - Paintless Dent Removal
        • Description and Operation
          • Paintless Dent Removal
      • 501-25G Body Repairs - Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Frame Tolerance Check
            • Underbody Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Front Fender LH
          • Hood Latch Panel
          • Front Crossmember
          • Front Side Member Section
          • Front Side Member and Fender Apron Panel RH
      • 501-28 Roof Sheet Metal Repairs
        • Removal and Installation
          • Roof Panel
      • 501-29 Side Panel Sheet Metal Repairs
        • Removal and Installation
          • Rocker Panel
          • A-Pillar Outer Panel Section and Reinforcement
          • Rocker Panel Section
          • Rocker Panel Front Section
          • Rocker Panel Rear Section
          • B-Pillar and Reinforcement
      • 501-30 Rear End Sheet Metal Repairs
        • Removal and Installation
          • Quarter-Side Panel Rear Section LH
          • Quarter Panel LH
          • Inner Quarter Panel
          • Water Drain Panel
          • Rear Inner Wheelhouse Half
          • Rear Floor Panel
          • Rear Lamp Mounting Panel
          • Rear Floor Panel Section LH
          • Rear Side Member Section
    • 502 Frame and Mounting
      • 502-00 Uni-Body, Subframe and Mounting System
        • 502-00 Uni-Body, Subframe and Mounting System|Specifications
        • Removal and Installation
          • Subframe
• Body and Paint
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-25A Body Repairs - General Information
        • Description and Operation
          • Body Repairs
      • 501-25C Body Repairs - Plastic Repairs
        • Description and Operation
          • Plastic Repairs
      • 501-25B Body Repairs - Corrosion Protection
        • Description and Operation
          • Corrosion Protection
      • 501-25D Body Repairs - Water Leaks
        • Description and Operation
          • Water Leaks
      • 501-25E Body Repairs - Wind Noise
        • Description and Operation
          • Wind Noise
      • 501-25F Body Repairs - Paintless Dent Removal
        • Description and Operation
          • Paintless Dent Removal
      • 501-25G Body Repairs - Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Front Fender LH
          • Hood Latch Panel
          • Click to view this Labor Time
          • Front Crossmember
          • Front Side Member Section
          • Front Side Member and Fender Apron Panel RH
      • 501-28 Roof Sheet Metal Repairs
        • Removal and Installation
          • Roof Panel
      • 501-29 Side Panel Sheet Metal Repairs
        • Removal and Installation
          • Rocker Panel
          • A-Pillar Outer Panel Section and Reinforcement
          • Rocker Panel Section
          • Rocker Panel Front Section
          • Rocker Panel Rear Section
          • B-Pillar and Reinforcement
      • 501-30 Rear End Sheet Metal Repairs
        • Removal and Installation
          • Quarter Panel LH
          • Quarter-Side Panel Rear Section LH
          • Inner Quarter Panel
          • Rear Inner Wheelhouse Half
          • Water Drain Panel
          • Rear Lamp Mounting Panel
          • Rear Floor Panel Section LH
          • Rear Floor Panel
          • Rear Side Member Section