Ranger 2006.5 (05.2006-) Workshop Manual
- Mechanical Repairs
- 1 General Information
- 100 Service Information
- 100-00 General Information
- 100-01 Identification Codes
- Description and Operation
- 100-02 Jacking and Lifting
- Description and Operation
- 100 Service Information
- 2 Chassis
- 204 Suspension
- 204-00 Suspension System - General Information
- 204-01 Front Suspension
- Description and Operation
- 204-02 Rear Suspension
- Description and Operation
- General Procedures
- Wheel Bearing Adjustment
- Removal and Installation
- Rear Suspension
- General Procedures
- Description and Operation
- 204-04 Wheels and Tires
- 204-04 Wheels and Tires|Specifications
- Description and Operation
- Removal and Installation
- Wheels and Tires
- 205 Driveline
- 205-00 Driveline System - General Information
- 205-01 Driveshaft
- Description and Operation
- Driveshaft
- Removal and Installation
- Description and Operation
- 205-02 Rear Drive Axle-Differential
- Description and Operation
- Rear Drive Axle and Differential
- General Procedures
- Differential Draining and Filling
- Removal and Installation
- Differential Carrier
- Disassembly and Assembly
- Description and Operation
- 205-03 Front Drive Axle-Differential
- Description and Operation
- General Procedures
- Differential Draining and Filling
- Removal and Installation
- Differential Carrier
- Disassembly and Assembly
- Front Drive Axle and Differential
- General Procedures
- Description and Operation
- 205-04 Front Drive Halfshafts
- Removal and Installation
- 205-05 Rear Drive Halfshafts
- Removal and Installation
- 206 Brake System
- 206-00 Brake System - General Information
- 206-02 Drum Brake
- Removal and Installation
- Brake Drum
- Wheel Cylinder
- Disassembly and Assembly
- Removal and Installation
- 206-03 Front Disc Brake
- Removal and Installation
- Brake Caliper - 4x2
- Brake Caliper - 4x4
- Brake Pads - 4x2
- Brake Pads - 4x4
- Disassembly and Assembly
- Removal and Installation
- 206-05 Parking Brake and Actuation
- Description and Operation
- Parking Brake
- General Procedures
- Parking Brake Cable Adjustment
- Removal and Installation
- Description and Operation
- 206-06 Hydraulic Brake Actuation
- Description and Operation
- Hydraulic Brake Actuation
- Removal and Installation
- Brake Master Cylinder
- Brake Pedal
- Brake Pedal Control Switch
- Brake Load Sensor Proportioning Valve
- Disassembly and Assembly
- Description and Operation
- 206-07 Power Brake Actuation
- Removal and Installation
- 206-09 Anti-Lock Control
- Description and Operation
- Anti-Lock Control
- Removal and Installation
- Anti-Lock Brake System (ABS) Module - Vehicles With: Two-Wheel Anti-Lock Brake System (ABS)
- G-Switch - Vehicles With: Four-Wheel Anti-Lock Brake System (ABS)
- Front Wheel Speed Sensor - Vehicles With: Four-Wheel Anti-Lock Brake System (ABS)
- Hydraulic Control Unit (HCU) - Vehicles With: Four-Wheel Anti-Lock Brake System (ABS)
- Hydraulic Control Unit (HCU) - Vehicles With: Two-Wheel Anti-Lock Brake System (ABS)
- Rear Wheel Speed Sensor - Vehicles With: Two-Wheel Anti-Lock Brake System (ABS)
- Rear Wheel Speed Sensor - Vehicles With: Four-Wheel Anti-Lock Brake System (ABS)
- Description and Operation
- 211 Steering System
- 211-00 Steering System - General Information
- 211-00 Steering System - General Information|Specifications
- Description and Operation
- 211-02 Power Steering
- General Procedures
- Steering Gear Adjustment
- Removal and Installation
- Steering Gear
- Power Steering Pump - 2.5L Duratorq-TDCi (WL) Diesel
- Disassembly and Assembly
- General Procedures
- 211-03 Steering Linkage
- Removal and Installation
- 211-04 Steering Column
- Removal and Installation
- 211-05 Steering Column Switches
- 211-00 Steering System - General Information
- 204 Suspension
- 3 Powertrain
- 303 Engine
- 303-00 Engine System - General Information
- 303-00 Engine System - General Information|Specifications
- General Procedures
- Balance Shaft End Play
- Camshaft Bearing Journal Diameter
- Camshaft Bearing Journal Clearance - Plastigage Method
- Camshaft End Play
- Camshaft Runout
- Camshaft Lobe Lift
- Connecting Rod Bend
- Crankshaft Main Bearing Journal Clearance
- Connecting Rod Bearing Journal Clearance
- Crankshaft End Play
- Crankshaft Main Bearing Journal Diameter
- Cylinder Block Distortion
- Crankshaft Runout
- Flywheel Inspection
- Cylinder Head Distortion
- Flywheel Inspection - Vehicles With: Dual Mass Flywheel
- Oil Pump Rotor Inspection
- Piston Inspection
- Piston Ring-to-Groove Clearance
- Piston to Cylinder Bore Clearance
- Piston Pin Diameter
- Valve Clearance
- Valve Guide Inner Diameter
- Valve Stem Diameter
- Valve Seat Inspection
- Valve Spring Installed Length
- Valve Tappet Inspection
- 303-01 Engine - 2.5L Duratorq-TDCi (WL) Diesel-3.0L Duratorq-TDCi (WL) Diesel
- Specifications - 2.5L Duratorq-TDCi (WL) Diesel
- Specifications - 3.0L Duratorq-TDCi (WL) Diesel
- Description and Operation
- 303-01 Engine - 2.5L Duratorq-TDCi (WL) Diesel-3.0L Duratorq-TDCi (WL) Diesel|Engine
- General Procedures
- Engine Oil Draining and Filling
- Removal and Installation
- Crankshaft Rear Seal
- Crankshaft Front Seal
- Exhaust Manifold
- Cylinder Head
- Oil Cooler
- Oil Filter Element
- General Procedures|Removal and Installation|Oil Pan
- Oil Pump
- Rocker Arm
- Timing Belt
- Removal
- General Procedures|Removal and Installation|Engine
- Disassembly
- General Procedures|Removal and Installation|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- Cylinder Block
- Cylinder Head
- Assembly
- Assembly|Engine
- Installation
- 303-03 Engine Cooling
- Description and Operation
- Engine Cooling
- General Procedures
- Description and Operation
- 303-04A Fuel Charging and Controls - Turbocharger
- Description and Operation
- Removal and Installation
- Description and Operation
- 303-04B Fuel Charging and Controls - 2.5L Duratorq-TDCi (WL) Diesel-3.0L Duratorq-TDCi (WL) Diesel
- Description and Operation
- Fuel Charging and Controls
- Removal and Installation
- Description and Operation
- 303-05 Accessory Drive
- Description and Operation
- General Procedures
- Description and Operation
- 303-06 Starting System
- Description and Operation
- Starting System
- Removal and Installation
- Starter Motor
- Disassembly and Assembly
- Description and Operation
- 303-07 Glow Plug System - 2.5L Duratorq-TDCi (WL) Diesel-3.0L Duratorq-TDCi (WL) Diesel
- Description and Operation
- Removal and Installation
- Description and Operation
- 303-08 Engine Emission Control
- Description and Operation
- Engine Emission Control
- Removal and Installation
- Description and Operation
- 303-12 Intake Air Distribution and Filtering
- Description and Operation
- Intake Air Distribution and Filtering
- Removal and Installation
- Description and Operation
- 303-14 Electronic Engine Controls
- Description and Operation
- 303-00 Engine System - General Information
- 307 Automatic Transmission-Transaxle
- 307-01 Automatic Transmission-Transaxle
- 307-01 Automatic Transmission-Transaxle|Specifications
- Description and Operation
- Main Components and Functions
- Apply Components
- Diagnosis and Testing
- Torque Converter Diagnosis
- General Procedures
- Transmission Fluid Cooler - Backflushing and Cleaning
- Transmission Range (TR) Sensor Adjustment
- Transmission Fluid Drain and Refill
- Transmission Fluid Level Check
- In-vehicle Repair
- Main Control Valve Body
- Extension Housing Seal and Gasket
- Extension Housing Gasket
- Digital Transmission Range (TR) Sensor
- Removal and Installation
- Torque Converter
- Transmission Fluid Pump
- Removal
- Transaxle
- Disassembly
- Transmission
- Disassembly and Assembly of Subassemblies
- Fluid Pump Assembly
- Intermediate Brake and Direct Clutch Drum Assembly
- Overdrive Brake and Coast Clutch Drum Assembly
- Forward Clutch
- Overdrive Planetary and One-Way Clutch Assembly
- Output Shaft Ring Gear and Hub Shaft Assembly
- Reverse Servo Assembly
- Main Control Valve Body
- Forward Geartrain
- Assembly
- Transmission
- Installation
- 307-02 Transmission-Transaxle Cooling
- Removal and Installation
- 307-05 Automatic Transmission-Transaxle External Controls
- General Procedures
- Selector Lever Cable Adjustment
- Removal and Installation
- General Procedures
- 307-01 Automatic Transmission-Transaxle
- 308 Manual Transmission-Transaxle, Clutch and Transfer Case
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- 308-01 Clutch
- Description and Operation
- 308-01 Clutch|Clutch
- Removal and Installation
- Description and Operation
- 308-02 Clutch Controls
- Description and Operation
- 308-03 Manual Transmission-Transaxle
- 308-03 Manual Transmission-Transaxle|Specifications
- Description and Operation
- Manual Transmission
- General Procedures
- Transmission Draining and Filling - Vehicles With: 5-Speed Manual Transmission (S15M)-5-Speed Manual Transmission (S15MX)
- Transmission Draining and Filling - Vehicles With: 5-Speed Manual Transmission (R15M)
- Transmission Fluid Level Check
- Removal and Installation
- Output Shaft Seal - Vehicles With: 5-Speed Manual Transmission (R15M)
- Output Shaft Seal - Vehicles With: 5-Speed Manual Transmission (S15M)
- Vehicle Speed Sensor (VSS)
- Removal
- Transmission - Vehicles With: 5-Speed Manual Transmission (R15M)
- Transmission - Vehicles With: 5-Speed Manual Transmission (S15M)
- Transmission - Vehicles With: 5-Speed Manual Transmission (S15MX)
- Disassembly
- Transmission - Vehicles With: 5-Speed Manual Transmission (R15M)
- Transmission - 4x2, Vehicles With: 5-Speed Manual Transmission (S15M)-5-Speed Manual Transmission (S15MX)
- Transmission - 4x4, Vehicles With: 5-Speed Manual Transmission (S15M)-5-Speed Manual Transmission (S15MX)
- Disassembly and Assembly of Subassemblies
- Input Shaft - Vehicles With: 5-Speed Manual Transmission (S15M)-5-Speed Manual Transmission (S15MX)
- Mainshaft
- Selector Mechanism - 4x2
- Selector Mechanism - 4x4
- Assembly
- 308-07A Four-Wheel Drive Systems
- Description and Operation
- Four-Wheel Drive Systems
- Removal and Installation
- Description and Operation
- 308-07B Transfer Case - Vehicles With: Manual Transmission
- Description and Operation
- Transfer Case
- General Procedures
- Transfer Case Draining and Filling
- Disassembly and Assembly
- Description and Operation
- 308-07C Transfer Case - Vehicles With: Automatic Transmission
- 308-07C Transfer Case - Vehicles With: Automatic Transmission|Specifications
- Description and Operation
- Transfer Case
- General Procedures
- Transfer Case Draining and Filling
- In-vehicle Repair
- Transfer Case Shift Motor
- Removal
- Transfer Case
- Disassembly and Assembly
- Transfer Case
- Installation
- Rear Output Shaft Speed (OSS) Sensor
- 309 Exhaust System
- 309-00 Exhaust System
- Removal and Installation
- 309-00 Exhaust System
- 310 Fuel System - General Information
- 310-00 Fuel System - General Information
- General Procedures
- 310-01 Fuel Tank and Lines
- Removal and Installation
- 310-02 Acceleration Control
- General Procedures
- Accelerator Pedal Adjustment
- Removal and Installation
- General Procedures
- 310-00 Fuel System - General Information
- 303 Engine
- 4 Electrical
- 412 Climate Control System
- 412-00 Climate Control System - General Information
- 412-01B Air Distribution and Filtering
- Removal and Installation
- Center Registers
- Driver Side Register
- Passenger Side Register
- Plenum Chamber
- Disassembly and Assembly
- Removal and Installation
- 412-02 Heating and Ventilation
- Description and Operation
- Heating and Ventilation
- Removal and Installation
- Description and Operation
- 412-03 Air Conditioning
- 412-04 Control Components
- Description and Operation
- Control Components
- Removal and Installation
- Climate Control Assembly
- Blower Motor Resistor
- Disassembly and Assembly
- Description and Operation
- 413 Instrumentation and Warning Systems
- 413-01 Instrument Cluster
- Description and Operation
- Instrument Cluster
- Removal and Installation
- Instrument Cluster
- Instrument Cluster Bezel
- Disassembly and Assembly
- Description and Operation
- 413-08 Information and Message Center
- Diagnosis and Testing
- Information and Message Center
- General Procedures
- Inclinometer Configuration
- Removal and Installation
- Diagnosis and Testing
- 413-09 Warning Devices
- Removal and Installation
- 413-13 Parking Aid
- Description and Operation
- Parking Aid
- Diagnosis and Testing
- Description and Operation
- 413-01 Instrument Cluster
- 414 Battery and Charging System
- 414-00 Charging System - General Information
- Description and Operation
- 414-01 Battery, Mounting and Cables
- General Procedures
- Battery Disconnect and Connect
- Removal and Installation
- General Procedures
- 414-02 Generator and Regulator
- 414-00 Charging System - General Information
- 415 Information and Entertainment Systems
- 415-01 Audio Unit
- Description and Operation
- Audio System
- Removal and Installation
- Description and Operation
- 415-03 Speakers
- Removal and Installation
- 415-02 Antenna
- Removal and Installation
- 415-01 Audio Unit
- 417 Lighting
- 417-01 Exterior Lighting
- 417-01 Exterior Lighting|Specifications
- Description and Operation
- Exterior Lighting
- General Procedures
- Headlamp Adjustment
- Front Fog Lamp Adjustment
- Removal and Installation
- 417-02 Interior Lighting
- Removal and Installation
- 417-01 Exterior Lighting
- 419 Electronic Feature Group
- 419-01A Anti-Theft - Active
- Description and Operation
- Anti-Theft - Active
- Removal and Installation
- Description and Operation
- 419-01B Anti-Theft - Passive
- Description and Operation
- Anti-Theft - Passive
- General Procedures
- Description and Operation
- 419-11 Electronic Compass
- Description and Operation
- Diagnosis and Testing
- Electronic Compass
- General Procedures
- Compass Zone Adjustment
- Compass Calibration
- Removal and Installation
- Diagnosis and Testing
- 419-11 Electronic Compass|Specifications
- Description and Operation
- 419-01A Anti-Theft - Active
- 412 Climate Control System
- 5 Body and Paint
- 501 Body and Paint
- 501-00 Body System - General Information
- Diagnosis and Testing
- 501-00 Body System - General Information|Specifications
- 501-02 Front End Body Panels
- 501-03 Body Closures
- Description and Operation
- Body Closures
- General Procedures
- Description and Operation
- 501-05 Interior Trim and Ornamentation
- Description and Operation
- Interior Trim
- Removal and Installation
- B-Pillar Trim Panel
- A-Pillar Trim Panel
- B-Pillar Lower Trim Panel
- B-Pillar Upper Trim Panel
- C-Pillar Trim Panel
- Floor Covering
- Cowl Side Trim Panel
- Front Door Trim Panel
- Front Scuff Plate Trim Panel
- Headliner
- Rear Door Trim Panel
- Rear Quarter Lower Trim Panel
- Rear Quarter Upper Trim Panel
- Rear Scuff Plate Trim Panel
- Steering Column Shrouds
- Rear Door Trim Panel - Stretch Cab
- Description and Operation
- 501-08 Exterior Trim and Ornamentation
- Description and Operation
- Exterior Trim
- Removal and Installation
- Description and Operation
- 501-09 Rear View Mirrors
- Diagnosis and Testing
- Rear View Mirrors
- Removal and Installation
- Diagnosis and Testing
- 501-10 Seating
- Description and Operation
- 501-10 Seating|Seats
- Removal and Installation
- Description and Operation
- 501-11 Glass, Frames and Mechanisms
- Description and Operation
- Glass, Frames and Mechanisms
- General Procedures
- Door Window Motor Initialization
- Heated Window Grid Wire Repair
- Removal and Installation
- Front Door Window Glass
- Door Window Regulator Handle
- Front Door Window Regulator
- Heated Rear Window Switch
- Front Door Window Regulator and Motor
- Rear Door Window Glass
- Passenger Door Window Control Switch
- Rear Door Window Regulator Motor
- Rear Window Glass
- Rear Quarter Window Glass
- Window Control Switch
- Windshield Glass
- Description and Operation
- 501-12 Instrument Panel and Console
- Description and Operation
- Instrument Panel
- Removal and Installation
- Description and Operation
- 501-14 Handles, Locks, Latches and Entry Systems
- Description and Operation
- Handles, Locks, Latches and Entry Systems
- Removal and Installation
- Description and Operation
- 501-16 Wipers and Washers
- Description and Operation
- Wipers and Washers
- General Procedures
- Description and Operation
- 501-19 Bumpers
- Removal and Installation
- Front Bumper Cover
- Front Bumper
- Rear Bumper
- Disassembly and Assembly
- Removal and Installation
- 501-20A Safety Belt System
- Description and Operation
- General Procedures
- Safety Belt System
- Description and Operation
- 501-20B Supplemental Restraint System
- Description and Operation
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
- Diagnosis and Testing
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)
- General Procedures
- Description and Operation
- 501-25A Body Repairs - General Information
- Description and Operation
- 501-25C Body Repairs - Plastic Repairs
- Description and Operation
- 501-25B Body Repairs - Corrosion Protection
- Description and Operation
- 501-25D Body Repairs - Water Leaks
- Description and Operation
- 501-25F Body Repairs - Paintless Dent Removal
- Description and Operation
- 501-25E Body Repairs - Wind Noise
- Description and Operation
- 501-25G Body Repairs - Noise, Vibration and Harshness
- Description and Operation
- 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
- Description and Operation
- 501-00 Body System - General Information
- 502 Frame and Mounting
- 502-02 Full Frame and Body Mounting
- General Procedures
- 502-02 Full Frame and Body Mounting
- 501 Body and Paint
- 1 General Information
- Body and Paint
- 5 Body and Paint
- 501 Body and Paint
- 501-25A Body Repairs - General Information
- Description and Operation
- 501-25B Body Repairs - Corrosion Protection
- Description and Operation
- 501-25C Body Repairs - Plastic Repairs
- Description and Operation
- 501-25D Body Repairs - Water Leaks
- Description and Operation
- 501-25E Body Repairs - Wind Noise
- Description and Operation
- 501-25F Body Repairs - Paintless Dent Removal
- Description and Operation
- 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
- Description and Operation
- 501-25G Body Repairs - Noise, Vibration and Harshness
- Description and Operation
- 501-25A Body Repairs - General Information
- 501 Body and Paint
- 5 Body and Paint