Aerostar 2WD V6-245 4.0L (1990): Transmission and Drivetrain

Also for this vehicle: Aerostar 2WD V6-182 3.0L (1995), Aerostar 2WD V6-183 3.0L (1991), Aerostar 2WD V6-3.0L VIN U (1997), Aerostar AWD V6-183 3.0L (1991), Aerostar AWD V6-245 4.0L (1990), Aerostar L4-140 2.3L SOHC (1986), Aerostar V6-183 3.0L (1986).

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1. 01Diagnostic Trouble Codes (DTC)Diagnostic Trouble Codes (DTC): Sections
2. 02Relays and ModulesRelays and Modules: Sections
3. 03Sensors and SwitchesSensors and Switches: Sections
4. 04MaintenanceMaintenance: Sections
5. 05Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
6. 06Powertrain ManagementPowertrain Management: Sections
7. 07Transmission and DrivetrainTransmission and Drivetrain: Sections
   • Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T2 pages

     • Shift Solenoid, A/T › Component Information › Locations
     • Converter Clutch Override Solenoid <--> [Torque Converter Clutch Solenoid, A/T] › Component Information › Locations
   • Automatic Transmission/Transaxle115 pages

     • Actuators and Solenoids - A/T2 pages

       • Shift Solenoid, A/T › Component Information › Locations
       • Converter Clutch Override Solenoid <--> [Torque Converter Clutch Solenoid, A/T] › Component Information › Locations
     • Band, A/T › Component Information › Adjustments
     • Band Apply Servo, A/T › Component Information3 pages

       • Technical Service Bulletins › A/T - A4LD Servo Cover Heat Shield
       • Service and Repair › Low/Reverse Servo - With A4LD2
     • Clutch, A/T › Component Information7 pages

       • Technical Service Bulletins › A/T - A4LD/4R44E/5R55E New Center Support2
       • Service and Repair › Forward Clutch2345
     • Extension Housing, A/T › Component Information › Service and Repair
     • Fluid - A/T › Component Information5 pages

       • Technical Service Bulletins › A/T - Mercon V ATF Usage23
       • Testing and Inspection › Fluid Level Check2
     • Fluid Line/Hose, A/T › Component Information › Technical Service Bulletins › Torque Converter - Cleaning and Replacement Guidelines23
     • Fluid Pan, A/T › Component Information › Application and ID
     • Fluid Pump, A/T › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Fluid Pump: › 97-22-4 › Oct › 97 › A/T - Torque Converter Slip/DTC 628/P0741 Set2
       • All Technical Service Bulletins for Fluid Pump: › 97-22-4 › Oct › 97 › A/T - Torque Converter Slip/DTC 628/P0741 Set2
     • Governor, A/T › Component Information3 pages

       • Testing and Inspection
       • Service and Repair › Removal and Installation2
     • Parking Pawl, A/T › Component Information › Technical Service Bulletins24 pages

       • Recalls for Parking Pawl:12 pages

         • 91S41S1 › May › 92 › Recall - A/T A4LD Park Pawl Spring Update234
         • 91S41 › Feb › 92 › Recall - A/T A4LD Park Pawl Spring Replacement234567
         • NHTSA91V189000 › Oct › 91 › Recall 91V189000: Park Pawl Defect
       • All Technical Service Bulletins for Parking Pawl:12 pages

         • 91S41S1 › May › 92 › Recall - A/T A4LD Park Pawl Spring Update234
         • 91S41 › Feb › 92 › Recall - A/T A4LD Park Pawl Spring Replacement234567
         • NHTSA91V189000 › Oct › 91 › Recall 91V189000: Park Pawl Defect
     • Seals and Gaskets, A/T › System Information › Service and Repair
     • Shift Solenoid, A/T › Component Information › Locations
     • Shifter A/T › Component Information › Technical Service Bulletins2 pages

       • Customer Interest for Shifter A/T: › 911119 › May › 91 › A/T - Floor Shifter Binding
       • All Technical Service Bulletins for Shifter A/T: › 911119 › May › 91 › A/T - Floor Shifter Binding
     • Shift Linkage, A/T › Shift Cable, A/T › Component Information › Technical Service Bulletins › A/T - A4LD Parts Return of Obsolete Shift Cable
     • Shift Modulator › Component Information › Service and Repair
     • Throttle Valve Cable/Linkage, A/T › Component Information › Adjustments
     • Thrust Washer/Bearing, A/T › Component Information › Technical Service Bulletins › A/T - A4LD Delayed Upshift or No Upshift
     • Torque Converter › Component Information › Technical Service Bulletins › A/T Torque Converter - Leak Test Procedure234567
     • Torque Converter Clutch, A/T › Component Information › Locations
     • Converter Clutch Override Solenoid <--> [Torque Converter Clutch Solenoid, A/T] › Component Information › Locations
     • Transmission Cooler, A/T › Component Information › Technical Service Bulletins › Torque Converter - Cleaning and Replacement Guidelines23
     • Vacuum Diaphragm, A/T › Component Information › Testing and Inspection2
     • Valve Body, A/T › Component Information39 pages

       • Technical Service Bulletins16 pages

         • Customer Interest for Valve Body:8 pages

           • 931615 › Aug › 93 › A/T - A4LD Harsh 2nd - 3rd Gear Backout Upshift234
           • 931421 › Jul › 93 › A/T - Increase In RPM During Light Throttle 2-3 Upshifts234
         • All Technical Service Bulletins for Valve Body:8 pages

           • 931615 › Aug › 93 › A/T - A4LD Harsh 2nd - 3rd Gear Backout Upshift234
           • 931421 › Jul › 93 › A/T - Increase In RPM During Light Throttle 2-3 Upshifts234
       • Service and Repair › Removal and Installation234567891011121314151617181920212223
   • Clutch, M/T17 pages

     • Clutch Disc, M/T › Component Information › Service and Repair
     • Clutch Hydraulic System11 pages

       • Clutch Master Cylinder › Component Information › Service and Repair
       • Clutch Slave Cylinder › Component Information9 pages

         • Technical Service Bulletins7 pages

           • Customer Interest: › 911814 › Sep › 91 › M/T Clutch Housing - Fluid Inside2
           • All Technical Service Bulletins: › 911814 › Sep › 91 › M/T Clutch Housing - Fluid Inside2
           • All Other Service Bulletins for Clutch Slave Cylinder: › 98-23-10 › Nov › 98 › Engine - Lean Driveability Symptoms23
           • All Other Service Bulletins for Clutch Slave Cylinder: › 98-23-10 › Nov › 98 › Engine - Lean Driveability Symptoms
         • Service and Repair › Bleeding Procedure2
       • Hydraulic Hose, Clutch › Component Information › Tools and Equipment
     • Clutch Pedal Assembly › Component Information › Adjustments
     • Clutch Pedal Position Switch <--> [Clutch Switch] › Component Information › Locations › Clutch Triple Function Switch2
     • Clutch Release Bearing, M/T › Component Information › Service and Repair
     • Pressure Plate › Component Information › Service and Repair
   • Differential Assembly24 pages

     • Differential Carrier › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Differential Carrier: › 911614 › Aug › 91 › Driveline (E4WD) - Popping/Tires Chirping/Wheel Hop2
       • All Technical Service Bulletins for Differential Carrier: › 911614 › Aug › 91 › Driveline (E4WD) - Popping/Tires Chirping/Wheel Hop2
     • Differential Clutch › Component Information › Technical Service Bulletins5 pages

       • Customer Interest: › 96129 › Jun › 96 › Differential - Chatter On Turns2
       • All Technical Service Bulletins: › 96129 › Jun › 96 › Differential - Chatter On Turns2
       • All Other Service Bulletins for Differential Clutch: › 902216 › Oct › 90 › A/C System - Not Cooling Satisfactorily
       • All Other Service Bulletins for Differential Clutch: › 902216 › Oct › 90 › A/C System - Not Cooling Satisfactorily
     • Differential Cover › Component Information › Technical Service Bulletins2 pages

       • Customer Interest for Differential Cover: › 98-23-3 › Nov › 98 › Front Drive Axle - Fluid Leak From Vent
       • All Technical Service Bulletins for Differential Cover: › 98-23-3 › Nov › 98 › Front Drive Axle - Fluid Leak From Vent
     • Differential Axle Housing › Component Information › Service and Repair2
     • Fluid - Differential › Component Information › Specifications › Capacity Specifications23
     • Pinion Gear, Differential › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Pinion Gear: › 961722 › Aug › 96 › Rear Axle - Whine/Howl At Light Throttle2
       • All Technical Service Bulletins for Pinion Gear: › 961722 › Aug › 96 › Rear Axle - Whine/Howl At Light Throttle2
     • Ring Gear, Differential › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Ring Gear: › 961722 › Aug › 96 › Rear Axle - Whine/Howl At Light Throttle2
       • All Technical Service Bulletins for Ring Gear: › 961722 › Aug › 96 › Rear Axle - Whine/Howl At Light Throttle2
   • Drive Axles, Bearings and Joints11 pages

     • Axle Bearing › Component Information › Service and Repair › Dana Models 30 & 35 Rear Axle23
     • Axle Shaft Assembly › Axle Shaft › Component Information › Service and Repair › Dana Models 30 & 35 Rear Axle23
     • Seals and Gaskets, Drive Axles › System Information › Service and Repair › Dana Models 30 & 35 Rear Axle23
     • Wheel Bearing › Component Information › Adjustments
     • Wheel Hub › Component Information › Technical Service Bulletins › Lug Nuts - Proper Torqueing Procedure
   • Drive/Propeller Shafts, Bearings and Joints3 pages

     • Propeller Shaft <--> [Drive/Propeller Shaft] › Component Information › Specifications
     • Universal Joint, Drive/Propeller Shaft › Component Information › Technical Service Bulletins › Universal Joint - Greasable Design Availability2
   • Flex Plate › Component Information › Specifications
   • Flywheel › Component Information › Specifications
   • Manual Transmission/Transaxle39 pages

     • Bell Housing, M/T › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Bell Housing: › 911814 › Sep › 91 › M/T Clutch Housing - Fluid Inside2
       • All Technical Service Bulletins for Bell Housing: › 911814 › Sep › 91 › M/T Clutch Housing - Fluid Inside2
     • Case, M/T › Component Information › Service and Repair23
     • Countershaft, M/T › Component Information › Testing and Inspection23
     • Extension Housing, M/T › Component Information › Testing and Inspection
     • Fluid - M/T › Component Information › Technical Service Bulletins › M/T - Mercon(R) V ATF Usage Information23
     • Gear, M/T14 pages

       • Synchronizer Hub, M/T › Component Information › Technical Service Bulletins4 pages

         • Customer Interest for Synchronizer Hub: › 911811 › Sep › 91 › M/T - Crunching Shifting From 2nd to 3rd Gear2
         • All Technical Service Bulletins for Synchronizer Hub: › 911811 › Sep › 91 › M/T - Crunching Shifting From 2nd to 3rd Gear2
       • Synchronizer Ring, M/T › Component Information › Technical Service Bulletins10 pages

         • Customer Interest:4 pages

           • 911811 › Sep › 91 › M/T - Crunching Shifting From 2nd to 3rd Gear2
           • 911015 › May › 91 › M/T - M50D Hard Shift Condition2
         • All Technical Service Bulletins:4 pages

           • 911811 › Sep › 91 › M/T - Crunching Shifting From 2nd to 3rd Gear2
           • 911015 › May › 91 › M/T - M50D Hard Shift Condition2
         • All Other Service Bulletins for Synchronizer Ring:2 pages

           • 92219 › Oct › 92 › Rear Brakes - Squeal Noise When Cold
           • 90226 › Oct › 90 › Brakes - Intermittent Brake Squeal
         • All Other Service Bulletins for Synchronizer Ring:0 pages

           • 92219 › Oct › 92 › Rear Brakes - Squeal Noise When Cold
           • 90226 › Oct › 90 › Brakes - Intermittent Brake Squeal
     • Input Shaft, M/T › Component Information › Testing and Inspection23
     • Output Shaft, M/T › Component Information › Testing and Inspection2345
     • Reverse Gear Shaft › Component Information › Service and Repair
     • Shift Fork, M/T › Component Information › Testing and Inspection
     • Speedometer Gear, M/T › Component Information › Testing and Inspection
   • Transfer Case19 pages

     • Planetary Gears, Transfer Case › Component Information › Technical Service Bulletins11 pages

       • Customer Interest: › 911711 › Aug › 91 › Transfer Case - (E4WD) Noise/Vibration
       • All Technical Service Bulletins: › 911711 › Aug › 91 › Transfer Case - (E4WD) Noise/Vibration
       • All Other Service Bulletins for Planetary Gears:9 pages

         • 01-7-3 › Apr › 01 › Fuel Pump - Whine Heard Through Radio Speakers2345678
         • 921411 › Jul › 92 › Rear Seat Headphone Speaker - Control Knob Available
       • All Other Service Bulletins for Planetary Gears:0 pages

         • 01-7-3 › Apr › 01 › Fuel Pump - Whine Heard Through Radio Speakers
         • 921411 › Jul › 92 › Rear Seat Headphone Speaker - Control Knob Available
     • Seals and Gaskets, Transfer Case › System Information › Technical Service Bulletins4 pages

       • Customer Interest for Seals and Gaskets: › 921114 › May › 92 › Transfer Case - E4WD Fluid Leaks2
       • All Technical Service Bulletins for Seals and Gaskets: › 921114 › May › 92 › Transfer Case - E4WD Fluid Leaks2
     • Transfer Case Clutch › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Transfer Case Clutch: › 911614 › Aug › 91 › Driveline (E4WD) - Popping/Tires Chirping/Wheel Hop2
       • All Technical Service Bulletins for Transfer Case Clutch: › 911614 › Aug › 91 › Driveline (E4WD) - Popping/Tires Chirping/Wheel Hop2
   • Transmission Control Systems › Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T2 pages

     • Shift Solenoid, A/T › Component Information › Locations
     • Converter Clutch Override Solenoid <--> [Torque Converter Clutch Solenoid, A/T] › Component Information › Locations
8. 08Brakes and Traction ControlBrakes and Traction Control: Sections
9. 09Starting and ChargingStarting and Charging: Sections
10. 10Power and Ground DistributionPower and Ground Distribution: Sections
11. 11Steering and SuspensionSteering and Suspension: Sections
12. 12Heating and Air ConditioningHeating and Air Conditioning: Sections
13. 13Restraint SystemsRestraint Systems: Sections
14. 14Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
15. 15Body and FrameBody and Frame: Sections
16. 16Cruise ControlCruise Control: Sections
17. 17Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
18. 18Lighting and HornsLighting and Horns: Sections
19. 19Windows and GlassWindows and Glass: Sections
20. 20Wiper and Washer SystemsWiper and Washer Systems: Sections