ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Engine - 1.6L Duratec-16V (Sigma) - Intake Manifold C-MAX 2003.75 (06/2003-)
In-vehicle Repair

Name
Specification
Engine oil - 5W30
WSS-M2C913-B
  1. Release the fuel system pressure.
    For additional information, refer to: Fuel System Pressure Release (310-00 Fuel System - General Information, General Procedures).
  1. Remove the generator.
    For additional information, refer to: Generator - 1.6L.

3. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Air cleaner outlet tube
2
-
Fuel injector connectors
3
-
Throttle plate motor connector (DC-ISC)
4
-
Temperature and manifold absolute pressure (T-MAP) sensor connector

 
Item
Part Number
Description
7
-
Oil dipstick tube bracket bolt
8
-
Oil dipstick tube
9
-
Vacuum line, brake servo
10
-
Positive crankcase ventilation hose
All vehicles
  1. Install the components in the reverse order.
Vehicles with front and rear power windows
  1. Initialize the window winder motors.
    For additional information, refer to: Motor - elektrischer Fensterheber initialisieren.

Removal Details

Item 5 : Fuel supply line

  1. Remove the fuel supply line.
    For additional information, refer to: Schnellkupplung.

Item 6 : Fuel rail

  1. Remove the fuel rail retaining bolts.
    • Discard the injector O-rings.

Item 11 : Intake manifold

  1. Remove the intake manifold retaining bolts.
    • Discard the intake manifold gaskets.

Installation Details

Item 11 : Intake manifold

  1. Install the intake manifold.
    1. Install M8 x 45 mm bolts.
    1. Install M8 x 70 mm bolts.

Item 6 : Fuel rail

  1. NOTE:
    NOTE:Install new injector O-rings.
    NOTE:
    NOTE:Coat the injector O-rings with clean engine oil.
    Install the fuel rail retaining bolts.

Valve Cover > < Valve Clearance Adjustment