Lubricants, Sealers and Adhesives
| Item | Specification |
| R134a-Kältemittel | WSH-M17B19-A |
| Refrigerant oil | WSH-M1C231-B |
| Ford A/C cleaning agent F4AZ-19579A | - |
| Fluorescent leak detector additive 164-R-3712 | - |
Refrigerant Fill Quantities
| | Grams |
| Air conditioning system (vehicles built up to 19.07.2004) | 740 ± 15 |
| Air conditioning system (vehicles built from 19.07.2004) | 600 ± 15 |
Refrigerant Oil Fill Quantities
| | millilitres |
| A/C system | 200 |
Addition of Refrigerant Oil (When new components are installed)
CAUTION:The refrigerant oil top-up quantity must not exceed the refrigerant oil fill quantity.
CAUTION:If other A/C components are being renewed in addition to the A/C compressor, there is no need to top up with additional refrigerant oil, apart from filling the compressor.
CAUTION:Because the fill quantities differ, the refrigerant oil must be drained from the new A/C compressor.
| | millilitres |
| After renewal of all lines and components. | add 200. |
| Air conditioning (A/C) compressor - if the quantity of refrigerant oil drained from the faulty compressor is less than 150 ml | add 150. |
| Air conditioning compressor (if the amount of refrigerant oil drained from the faulty compressor is more than 150 ml) | add 200. |
| A/C condenser | add 30. |
| A/C evaporator | add 30. |
| A/C dehydrator | add 90. |
| Always, if refrigerant was drained. | Add the same quantity as the quantity that was collected. |
A/C Clutch
| | mm |
| A/C clutch air gap (vehicles with diesel engine built from 08/2005 and vehicles with petrol engine) | 0.35 - 0.75 |
| A/C clutch air gap (vehicles with diesel engine, built until 08/2005) | 0.4 - 0.8 |
Tightening Torques
| Description | Nm | lb-ft | lb-in |
| A/C compressor drive plate bolt (vehicles with petrol engine) | 13 | 10 | - |
| A/C compressor drive plate bolt (vehicles with diesel engine) | 22 | 16 | - |
