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Air Conditioning (A-C) Compressor - 1.6L Duratorq-TDCi (DV) Diesel > < Air Conditioning
Air Conditioning - Air Conditioning (A/C) Compressor—1.6L Duratec-16V (Sigma) C-MAX 2003.75 (06/2003-)
Removal and Installation

  1. Drain the air conditioning system.
    For additional information, refer to: Klimaanlage entleeren, evakuieren und befüllen (412-00, General Procedures).
  1. Remove the A/C compressor drive belt.
    For additional information, refer to: Antriebsriemen - Kompressor - Klimaanlage - 1.6L Duratec-16V (Sigma) (303-05, Removal and Installation).

3. Remove the components in the order indicated in the following illustration(s) and table(s).

CAUTION:
CAUTION:Seal the refrigerant lines and the A/C compressor to prevent dirt ingress.

 
Item
Part Number
Description
1
-
A/C compressor connector
2
-
Nut for A/C compressor refrigerant line to condenser
3
-
A/C compressor refrigerant line to condenser
4
-
Seal for A/C compressor refrigerant line to condenser
5
-
Nut for A/C compressor refrigerant line to suction accumulator
6
-
A/C compressor refrigerant line to suction accumulator
7
-
Seal for A/C compressor refrigerant line to suction accumulator
8
-
A/C compressor bolts
9
-
A/C compressor
11
12
-
A/C compressor solenoid coil
See Removal Detail
See Installation Detail

4. To install, reverse the removal procedure.

  1. Check the A/C clutch air gap.
    For additional information, refer to: Luftspalt - Kompressorkupplung - Klimaanlage einstellen (412-00, General Procedures).

Removal Details

Item 10 : A/C compressor drive plate

  1. Remove the A/C compressor drive plate bolt

Item 11 : A/C compressor pulley

  1. NOTE:
    NOTE:If necessary, remove a seized A/C compressor pulley using a suitable remover.
    Remove the A/C compressor pulley snap ring.
    • Remove the spacer washers.
    • Discard the pulley snap ring.

Item 12 : A/C compressor solenoid coil

  1. Remove the solenoid coil snap ring.

  1. NOTE:
    NOTE:Mark the installation position of the A/C compressor clutch connector in relation to the compressor housing.
    Detach the solenoid coil.

Installation Details

Item 12 : A/C compressor solenoid coil

CAUTION:
CAUTION:Do not tilt the solenoid coil when installing in the A/C compressor.
NOTE:
NOTE:Installation position of the A/C compressor clutch connector in relation to the compressor housing.

Item 11 : A/C compressor pulley

NOTE:
NOTE:Install a new A/C compressor pulley snap ring.

Air Conditioning (A-C) Compressor - 1.6L Duratorq-TDCi (DV) Diesel > < Air Conditioning