ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

414-01 Battery, Mounting and Cables|Specifications > < Battery Cables - 2.0L Duratorq-TDCi (DW) Diesel
Battery, Mounting and Cables - Battery Cables—1.8L Duratorq-TDCi (Lynx) Diesel C-MAX 2003.75 (06/2003-)
Removal and Installation

  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Remove the air cleaner.
    For additional information, refer to: Air Cleaner - 1.8L Duratorq-TDCi (Lynx) Diesel (303-12 Intake Air Distribution and Filtering, Removal and Installation).

  1. Detach the battery cables from the transmission housing.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the engine undershield.
    • Rotate the locking tangs counterclockwise.

  1. Remove the starter motor solenoid electrical connector retaining nuts and detach the electrical connector from the starter motor solenoid (wiring harness shown removed for clarity).
  1. lower the vehicle.

8. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Battery cover
3
-
Battery retaining bracket retaining nut
See Removal Detail
4
-
Battery positive cable terminal clamp cover
See Removal Detail
5
-
Battery positive cable electrical connector
6
-
Battery positive and battery negative cable retaining clip
7
-
Battery ground cable to body electrical connector

 
Item
Part Number
Description
8
-
Starter motor retaining bolt
9
-
Starter motor solenoid electrical connector
10
-
Generator battery cable electrical connector

9. To install, reverse the removal procedure.

  1. Initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Removal Details

Item 2 : Battery ground cable terminal clamp

  1. Detach the battery ground cable terminal clamp.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Item 3 : Battery retaining bracket retaining nut

  1. Remove the battery retaining bracket retaining nut to allow the battery ground cable to be removed from under the battery retaining bracket.

Item 4 : Battery positive cable terminal clamp cover

  1. Release the battery positive cable terminal shield locking tangs and remove the shield.

Installation Details

Item 2 : Battery ground cable terminal clamp

  1. Connect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

414-01 Battery, Mounting and Cables|Specifications > < Battery Cables - 2.0L Duratorq-TDCi (DW) Diesel