ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Generator - 1.6L Duratorq-TDCi (DV) Diesel (90 PS), VIN Plate Emission Level Code: S, Vehicles With: Air Conditioning > < Generator - 1.6L Duratec-16V (Sigma)
Generator and Regulator - Generator—1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) C-MAX 2003.75 (06/2003-)
Removal and Installation

  1. Remove the engine cover.
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Remove the right-hand side headlamp.
    For additional information, refer to: Headlamp Assembly (417-01, Removal and Installation).

  1. Detach the oil level indicator tube.
  1. Remove the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt - Vehicles Built Up To: 02/2008 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (303-05 Accessory Drive, Removal and Installation) /
    Accessory Drive Belt - Vehicles Built From: 02/2008 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (303-05 Accessory Drive, Removal and Installation).

  1. Remove the generator upper bolt.

  1. Remove the engine undershield.

  1. Detach the air conditioning pipe and position it to one side (if equipped).
    • Release the locking tang.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the oil level indicator tube.

11. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Battery to generator cable electrical connector
2
-
Generator electrical connector
  1. To install, reverse the removal.
  1. Initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Installation Details

Item 3 : Generator lower bolts

  1. Tighten the generator retaining bolts in the sequence shown (generator shown removed for clarity).

Item 4 : Generator

  1. Loosly install the generator lower retaining bolts.

Generator - 1.6L Duratorq-TDCi (DV) Diesel (90 PS), VIN Plate Emission Level Code: S, Vehicles With: Air Conditioning > < Generator - 1.6L Duratec-16V (Sigma)