ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Ignition Lock Cylinder > < Door Latch Remote Control
Handles, Locks, Latches and Entry Systems - Hood Lock Cylinder C-MAX 2003.75 (06/2003-)
Disassembly and Assembly

Punch
NOTE:
NOTE:To obtain the key code, please use either the driver door lock cylinder, ignition lock cylinder or tailgate lock cylinder. The hood lock cannot be used, because two of the ten tumblers have been removed from the hood lock cylinder.
  1. Remove the hood lock cylinder.
    For additional information, refer to: Hood Lock Cylinder (501-14 Handles, Locks, Latches and Entry Systems, Removal and Installation).

2. Disassemble the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Hood lock cylinder locking pin
See Disassembly Detail
See Assembly Detail
3
-
Hood lock cylinder housing
See Assembly Detail
4
-
Hood lock cylinder barrel cover locking clips
5
-
Hood lock cylinder barrel cover
6
-
Hood lock cylinder return spring
See Disassembly Detail
See Assembly Detail
7
-
Hood lock cylinder return spring cap
See Assembly Detail
8
-
Hood lock cylinder washer
9
-
Hood lock cylinder barrel guide
See Assembly Detail
10
-
Hood lock cylinder barrel tumblers
See Disassembly Detail
See Assembly Detail
11
-
Hood lock cylinder barrel tumbler springs
See Assembly Detail
12
-
Hood lock cylinder barrel

3. To assemble, reverse the disassembly procedure.

Disassembly Details

Item 1 : Hood lock cylinder locking pins

  1. Using a suitable Punch, remove the hood lock cylinder locking pins.

Item 2 : Hood lock cylinder locking pin

  1. Using a suitable Punch, remove the hood lock cylinder locking pin.

Item 6 : Hood lock cylinder return spring

  1. NOTE:
    NOTE:Make a note of the position of the hood lock cylinder return spring.
    Remove the hood lock cylinder return spring.

Item 10 : Hood lock cylinder barrel tumblers

  1. NOTE:
    NOTE:Make sure to read the key code from the key entry to the end of the lock barrel in sequence.
    NOTE:
    NOTE:Make a note of the position and orientation of the hood lock cylinder barrel tumblers.
    Remove the hood lock cylinder barrel tumblers in the correct order.

Assembly Details

Item 11 : Hood lock cylinder barrel tumbler springs

NOTE:
NOTE:Make sure that the hood lock cylinder barrel tumbler springs are clean and free from foreign material.
  1. Install the hood lock cylinder barrel tumbler springs into the hood lock cylinder barrel.

Item 10 : Hood lock cylinder barrel tumblers

  1. NOTE:
    NOTE:Make sure to read the key code from the key entry to the end of the lock barrel in sequence.
    NOTE:
    NOTE:One group of tumblers is signed with a one digit number (1 to 5), the other group of tumblers is signed with a two digit number (11 to 15).
    Assemble the hood lock cylinder barrel tumblers in the correct order.

Item 9 : Hood lock cylinder barrel guide

NOTE:
NOTE:Make sure that the hood lock cylinder barrel guide indents align with the hood lock cylinder barrel.

Item 7 : Hood lock cylinder return spring cap

NOTE:
NOTE:An audible click can be heard when the hood lock cylinder return spring cap is installed correctly.

Item 6 : Hood lock cylinder return spring

  1. Install the hood lock cylinder return spring in the same position as removed.

Item 3 : Hood lock cylinder housing

  1. NOTE:
    NOTE:The hood lock cylinder can only be installed into the hood lock cylinder housing in one position.
    Make sure that the hood lock cylinder actuating rod is in the correct position.

  1. NOTE:
    NOTE:Make sure that the hood lock cylinder cut-out is aligned with the hood lock cylinder housing and hood lock cylinder actuating rod.
    Install the hood lock cylinder into the hood lock cylinder housing.

Item 2 : Hood lock cylinder locking pin

  1. Using a suitable Punch, install the hood lock cylinder locking pin.

Item 1 : Hood lock cylinder locking pins

  1. Using a suitable Punch, install the hood lock cylinder locking pins.

Ignition Lock Cylinder > < Door Latch Remote Control