ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

501-30 Rear End Sheet Metal Repairs > < Rocker Panel
Side Panel Sheet Metal Repairs - B-Pillar and Reinforcement C-MAX 2003.75 (06/2003-)
Removal and Installation

Measurement or alignment angle system
  1. Replacement Parts
    • B-pillar outer panel
    • B-pillar inner panel
    • B-Pillar reinforcement

Removal

  1. General Notes
    • Required removal operations: Front door, rear door, B-pillar trim panel, rocker panel trim, headliner, front and rear seats.
    • Fold back the carpets and move the wiring harness out of the working area.

  1. NOTE:
    NOTE:If the B-pillar inner panel must also be renewed, the cut in the rocker panel must be made according to the specified dimension (500 mm).
    Outer B-pillar
    1. Cut location.
    1. Mill out the spot welds.
    1. Mill out the spot welds (two panel thicknesses).
    1. Grind out the spot welds.

  1. Outer B-pillar
    1. Mill out the spot welds.
    1. Heat the area (approx. 170°) and detach the NVH element.

  1. B-pillar (inside view)
    • Mill out the spot welds.

  1. NOTE:
    NOTE:Remove the B-Pillar reinforcement together with the B-Pillar outer panel downwards.
    B-Pillar reinforcement
    1. Mill out the spot welds.
    1. Heat the area (approx. 170°) and detach the NVH element.

  1. Inner B-pillar
    1. Cut location.
    1. Mill out the spot welds.

Installation

  1. Inner B-pillar
    1. Continuous MIG weld.
    1. Resistance spot weld.
    1. Puddle weld.

  1. NOTE:
    NOTE:The B-Pillar reinforcement must be drilled out of the replacement part.
    B-Pillar reinforcement
    • Mill out the spot welds.

  1. B-Pillar reinforcement
    1. Apply single-component glass adhesive to NVH element.
    1. Puddle weld.

  1. Inner B-pillar
    • Drill holes for puddle welding.

  1. Inner B-pillar
    1. Resistance spot weld (tack weld only).
    1. Puddle weld.

  1. Outer B-pillar
    • Drill holes for puddle welding.

  1. Outer B-pillar
    1. Apply single-component glass adhesive to NVH element.
    1. Continuous MIG weld.
    1. Resistance spot weld.

  1. Outer B-pillar
    • Puddle weld.

501-30 Rear End Sheet Metal Repairs > < Rocker Panel