Crown Victoria V8-4.6L SOHC VIN 6 (1996)
3. Replace the 0-ring seal on the water outlet connection and lube. Install the water outlet connection.
Tighten the bolts to 25 Nm (18 ft/lb).
4. Clean the EGR valve sealing surface. Install a new gasket and the EGR valve.
Tighten the bolts to 20 Nm (14 ft/lb).
Connect the vacuum hose to the EGR valve.
5. Connect the exhaust manifold tube to the EGR valve.
Tighten the tube nut to 40 Nm (30 ft/lb).
6. Connect the main vacuum hose to the rear of the intake manifold. Connect the emission hose to the fuel vapor storage canister purge valve.
7. Connect the heater hose at the rear of the intake manifold.
8. Connect the ignition wires to the RH spark plugs.
9. Connect the wiring connectors at the water temperature indicator sender unit and the EGR vacuum regulator solenoid. Connect the RH fuel
injector connectors and the harness locators at the fuel rail.
10. Install the PCV valve and tube.
11. Install the generator.
Tighten the bolts to 25 Nm (18 ft/lb).
12. Install the serpentine drive belt.
13. Install the ignition wire harness bracket to the intake manifold and generator.
Tighten the bolts to 10 Nm (89 in/lb).
Connect the ignition wires to the locators.
14. Connect the ignition wires to the LH spark plugs.
15. Position the engine harness and connect the wiring connectors at the throttle position (TP) sensor, idle air control valve (IAC) and the engine
coolant temperature sensor (ECT). Connect the wiring connectors to the LH fuel injectors and the two wiring locators at the fuel rail.
16. Remove the protective caps from the fuel lines. Inspect and replace the fuel line 0-rings as necessary. Lubricate the 0-rings. Connect the fuel
pressure and return line couplings. Pull on the fittings to verify proper coupling engagement and install the safety clips.
17. Connect the accelerator cable and speed control actuator cable to the throttle body and locator. Install the screws retaining the cables to the
accelerator cable bracket.
Tighten the screws to 10 Nm (89 in/lb).
18. Connect the upper radiator hose to the water outlet connection.
19. Install the air cleaner outlet tube and tighten the clamps securely. Connect the crankcase ventilation tube and idle air control valve inlet tube to the
air cleaner outlet tube.
20. Install the engine cover (covering the throttle body).
Tighten the nut to 4 Nm (36 in/lb).
21. NOTE: When the battery has been disconnected or reconnected, some abnormal drive symptoms may occur while the powertrain control module
(PCM)(12A650) relearns its fuel trim. The vehicle may need to be driven 18 km (10 miles) or more to relearn the fuel trim.
Connect the battery ground cable.
22. Fill the cooling system.
23. Start the engine and check for leaks.
