Excursion 4WD V8-6.0L DSL Turbo VIN P (2004): Powertrain Management

Also for this vehicle: Excursion 2WD V10-6.8L VIN S (2001), Excursion 2WD V10-6.8L VIN Z CNG (2003), Excursion 2WD V8-5.4L SOHC VIN L (2000), Excursion 2WD V8-6.0L DSL Turbo (2003), Excursion 4WD V10-6.8L (2002), Excursion 4WD V10-6.8L VIN S (2000), Excursion 4WD V8-5.4L SOHC VIN L (2001), Excursion 4WD V8-7.3L DSL Turbo VIN F (2000).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01Diagnostic Trouble Codes (DTC)Diagnostic Trouble Codes (DTC): Sections
2. 02Relays and ModulesRelays and Modules: Sections
3. 03Sensors and SwitchesSensors and Switches: Sections
4. 04MaintenanceMaintenance: Sections
5. 05Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
6. 06Powertrain ManagementPowertrain Management: Sections
   • Relays and Modules - Powertrain Management95 pages

     • Relays and Modules - Computers and Control Systems86 pages

       • Body Control Module › Component Information › Locations23456
       • Engine Control Module › Component Information70 pages

         • Technical Service Bulletins53 pages

           • Recalls: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • Customer Interest:7 pages

             • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
             • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
             • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
             • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
           • All Technical Service Bulletins for Engine Control Module:19 pages

             • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
             • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
             • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
             • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
             • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
           • All Other Service Bulletins for Engine Control Module: › 06-21-19 › Oct › 06 › A/C - Heater Core Electrolysis/Leakage23
           • All Other Service Bulletins for Engine Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
         • Locations › Powertrain Control Module (PCM)2
         • Diagrams › Connector Views2345
         • Description and Operation › FICM Guide234567
         • Service and Repair › Powertrain Control Module (PCM)23
       • Injector Driver Module › Component Information › Technical Service Bulletins2 pages

         • Recalls for Injector Driver Module: › NHTSA05V270000 › Jun › 05 › Recall 05V270000: Fuel System Upgrade for Poss. Stalling
         • All Technical Service Bulletins for Injector Driver Module: › NHTSA05V270000 › Jun › 05 › Recall 05V270000: Fuel System Upgrade for Poss. Stalling
       • Injector Driver Module Relay › Component Information › Locations234
       • Main Relay (Computer/Fuel System) › Component Information › Locations234
     • Relays and Modules - Fuel Delivery and Air Induction5 pages

       • Fuel Pump Relay › Component Information › Service and Repair
       • Main Relay (Computer/Fuel System) › Component Information › Locations234
     • Relays and Modules - Glow Plug System › Glow Plug Control Module › Component Information › Locations234
   • Sensors and Switches - Powertrain Management150 pages

     • Sensors and Switches - Computers and Control Systems86 pages

       • Absolute Pressure Sensor › Component Information › Description and Operation
       • Accelerator Pedal Position Sensor › Component Information › Locations234
       • Air Flow Meter/Sensor › Component Information › Technical Service Bulletins12 pages

         • Customer Interest for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
         • All Technical Service Bulletins for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
       • Barometric Pressure Sensor › Component Information › Locations234
       • Brake Pressure Switch › Component Information › Locations2
       • Camshaft Position Sensor › Component Information9 pages

         • Locations2
         • Description and Operation › Camshaft Position (CMP) Sensor234567
       • Clutch Switch, ECM › Component Information › Locations234
       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations2345
       • Crankshaft Position Sensor › Component Information9 pages

         • Locations2
         • Description and Operation › Crankshaft Position (CKP) Sensor234567
       • EGR Valve Position Sensor › Component Information › Description and Operation › EGR Valve Control and Valve Position Sensor2
       • Engine Temperature Sensor › Component Information › Diagrams
       • Exhaust Pressure Sensor › Component Information › Description and Operation
       • Fuel Tank Pressure Sensor › Component Information › Service and Repair
       • Intake Air Temperature Sensor › Component Information › Locations234
       • Knock Sensor › Component Information › Diagrams
       • Manifold Pressure/Vacuum Sensor › Component Information › Locations23
       • Oil Pressure Sensor › Component Information › Service and Repair
       • Oil Temperature Sensor For ECM › Component Information › Locations234
       • Pressure Feedback Exhaust Sensor, EGR › Component Information4 pages

         • Specifications2
         • Diagrams › Differential Pressure Feedback EGR (DPFE) Sensor2
       • Throttle Position Sensor › Component Information › Locations23
       • Transmission Position Switch/Sensor, A/T › Component Information10 pages

         • Locations2
         • Service and Repair › 4R100 Automatic Transmission2345678
       • Vehicle Speed Sensor › Component Information › Description and Operation
     • Sensors and Switches - Emission Control Systems6 pages

       • EGR Valve Position Sensor › Component Information › Description and Operation › EGR Valve Control and Valve Position Sensor2
       • Pressure Feedback Exhaust Sensor, EGR › Component Information4 pages

         • Specifications2
         • Diagrams › Differential Pressure Feedback EGR (DPFE) Sensor2
     • Sensors and Switches - Fuel Delivery and Air Induction33 pages

       • Accelerator Pedal Position Sensor › Component Information › Locations234
       • Air Filter Restriction Sensor / Switch › Component Information › Description and Operation
       • Air Flow Meter/Sensor › Component Information › Technical Service Bulletins12 pages

         • Customer Interest for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
         • All Technical Service Bulletins for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
       • Fuel Pressure Sensor/Switch › Component Information7 pages

         • Locations23
         • Service and Repair › Injection Control Pressure (ICP) Sensor - Early Build234
       • Fuel Tank Selector Switch › Component Information › Locations2
       • Inertia Fuel Shutoff Switch › Component Information › Locations234
       • Throttle Position Sensor › Component Information › Locations23
     • Sensors and Switches - Ignition System25 pages

       • Camshaft Position Sensor › Component Information9 pages

         • Locations2
         • Description and Operation › Camshaft Position (CMP) Sensor234567
       • Crankshaft Position Sensor › Component Information9 pages

         • Locations2
         • Description and Operation › Crankshaft Position (CKP) Sensor234567
       • Ignition Switch › Ignition Switch Lock Cylinder › Component Information6 pages

         • Specifications2
         • Service and Repair › Ignition Lock Cylinder - Functional234
       • Knock Sensor › Component Information › Diagrams
   • Tune-up and Engine Performance Checks12 pages

     • Fuel Pressure › System Information › Specifications
     • Idle Speed › System Information › Specifications
     • Air Cleaner Housing5 pages

       • Air Cleaner Restriction Indicator › Component Information › Locations2
       • Air Filter Element › Component Information › Service and Repair2
       • Air Filter Restriction Sensor / Switch › Component Information › Description and Operation
     • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
     • Firing Order › Component Information › Specifications2
     • Ignition Timing › Number One Cylinder › Component Information › Locations
     • Compression Check › System Information › System Diagnosis
   • Computers and Control Systems601 pages

     • Absolute Pressure Sensor › Component Information › Description and Operation
     • Accelerator Pedal Position Sensor › Component Information › Locations234
     • Air Flow Meter/Sensor › Component Information › Technical Service Bulletins12 pages

       • Customer Interest for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
       • All Technical Service Bulletins for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
     • Intake Air Temperature Sensor › Component Information › Locations234
     • Barometric Pressure Sensor › Component Information › Locations234
     • Body Control Module › Component Information › Locations23456
     • Brake Signal › Brake Pressure Switch › Component Information › Locations2
     • Camshaft Position Sensor › Component Information9 pages

       • Locations2
       • Description and Operation › Camshaft Position (CMP) Sensor234567
     • Clutch Switch, ECM › Component Information › Locations234
     • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations2345
     • Crankshaft Position Sensor › Component Information9 pages

       • Locations2
       • Description and Operation › Crankshaft Position (CKP) Sensor234567
     • Data Link Connector › Component Information27 pages

       • Locations
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920…26
     • EGR Valve Position Sensor › Component Information › Description and Operation › EGR Valve Control and Valve Position Sensor2
     • Electronic Direct Injection System (diesel)6 pages

       • Injector Driver Module › Component Information › Technical Service Bulletins2 pages

         • Recalls for Injector Driver Module: › NHTSA05V270000 › Jun › 05 › Recall 05V270000: Fuel System Upgrade for Poss. Stalling
         • All Technical Service Bulletins for Injector Driver Module: › NHTSA05V270000 › Jun › 05 › Recall 05V270000: Fuel System Upgrade for Poss. Stalling
       • Injector Driver Module Relay › Component Information › Locations234
     • Electronic Throttle Actuator › Component Information › Locations
     • Engine Control Module › Component Information74 pages

       • Technical Service Bulletins57 pages

         • All Technical Service Bulletins for Engine Control Module:19 pages

           • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
           • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
           • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
         • Recalls: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
         • Customer Interest:7 pages

           • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
           • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
         • All Other Service Bulletins for Engine Control Module:7 pages

           • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
           • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
         • All Other Service Bulletins for Engine Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
       • Locations › Powertrain Control Module (PCM)2
       • Diagrams › Connector Views2345
       • Description and Operation › FICM Guide234567
       • Service and Repair › Powertrain Control Module (PCM)23
     • Engine Temperature Sensor › Component Information › Diagrams
     • Exhaust Pressure Sensor › Component Information › Description and Operation
     • Fuel Injector Control Module › Component Information162 pages

       • Technical Service Bulletins147 pages

         • Recalls:42 pages

           • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • 05S34S3 › Aug › 05 › Recall - Injector Control Module Wiring/ICP Sensor234567891011121314151617181920…30
         • Customer Interest:7 pages

           • 10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2345
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
         • All Technical Service Bulletins for Fuel Injector Control Module:49 pages

           • 10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2345
           • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • 05S34S3 › Aug › 05 › Recall - Injector Control Module Wiring/ICP Sensor234567891011121314151617181920…30
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
         • All Other Service Bulletins for Fuel Injector Control Module:7 pages

           • 10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2345
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
         • All Other Service Bulletins for Fuel Injector Control Module:42 pages

           • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • 05S34S3 › Aug › 05 › Recall - Injector Control Module Wiring/ICP Sensor234567891011121314151617181920…30
       • Description and Operation › FICM Guide2345678
       • Testing and Inspection › Component Tests and General Diagnostics234567
     • Fuel Tank Pressure Sensor › Component Information › Service and Repair
     • Idle Speed/Throttle Actuator - Electronic › Component Information › Diagrams2
     • Information Bus › Component Information56 pages

       • Diagrams › Diagram Information and Instructions234567891011121314151617181920…25
       • Description and Operation › Module Configuration23
       • Testing and Inspection › Communications Network234567891011121314151617181920…28
     • Knock Sensor › Component Information › Diagrams
     • Main Relay (Computer/Fuel System) › Component Information › Locations234
     • Malfunction Indicator Lamp › Component Information › Description and Operation
     • Manifold Pressure/Vacuum Sensor › Component Information › Locations23
     • Oil Pressure Sensor › Component Information › Service and Repair
     • Oil Temperature Sensor For ECM › Component Information › Locations234
     • Pressure Feedback Exhaust Sensor, EGR › Component Information4 pages

       • Specifications2
       • Diagrams › Differential Pressure Feedback EGR (DPFE) Sensor2
     • Relays and Modules - Computers and Control Systems90 pages

       • Body Control Module › Component Information › Locations23456
       • Engine Control Module › Component Information74 pages

         • Technical Service Bulletins57 pages

           • Recalls: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • Customer Interest:7 pages

             • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
             • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
             • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
             • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
           • All Technical Service Bulletins for Engine Control Module:19 pages

             • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
             • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
             • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
             • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
             • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
           • All Other Service Bulletins for Engine Control Module:7 pages

             • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
             • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
             • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
             • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
           • All Other Service Bulletins for Engine Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
         • Locations › Powertrain Control Module (PCM)2
         • Diagrams › Connector Views2345
         • Description and Operation › FICM Guide234567
         • Service and Repair › Powertrain Control Module (PCM)23
       • Injector Driver Module › Component Information › Technical Service Bulletins2 pages

         • Recalls for Injector Driver Module: › NHTSA05V270000 › Jun › 05 › Recall 05V270000: Fuel System Upgrade for Poss. Stalling
         • All Technical Service Bulletins for Injector Driver Module: › NHTSA05V270000 › Jun › 05 › Recall 05V270000: Fuel System Upgrade for Poss. Stalling
       • Injector Driver Module Relay › Component Information › Locations234
       • Main Relay (Computer/Fuel System) › Component Information › Locations234
     • Sensors and Switches - Computers and Control Systems86 pages

       • Absolute Pressure Sensor › Component Information › Description and Operation
       • Accelerator Pedal Position Sensor › Component Information › Locations234
       • Air Flow Meter/Sensor › Component Information › Technical Service Bulletins12 pages

         • Customer Interest for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
         • All Technical Service Bulletins for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
       • Barometric Pressure Sensor › Component Information › Locations234
       • Brake Pressure Switch › Component Information › Locations2
       • Camshaft Position Sensor › Component Information9 pages

         • Locations2
         • Description and Operation › Camshaft Position (CMP) Sensor234567
       • Clutch Switch, ECM › Component Information › Locations234
       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations2345
       • Crankshaft Position Sensor › Component Information9 pages

         • Locations2
         • Description and Operation › Crankshaft Position (CKP) Sensor234567
       • EGR Valve Position Sensor › Component Information › Description and Operation › EGR Valve Control and Valve Position Sensor2
       • Engine Temperature Sensor › Component Information › Diagrams
       • Exhaust Pressure Sensor › Component Information › Description and Operation
       • Fuel Tank Pressure Sensor › Component Information › Service and Repair
       • Intake Air Temperature Sensor › Component Information › Locations234
       • Knock Sensor › Component Information › Diagrams
       • Manifold Pressure/Vacuum Sensor › Component Information › Locations23
       • Oil Pressure Sensor › Component Information › Service and Repair
       • Oil Temperature Sensor For ECM › Component Information › Locations234
       • Pressure Feedback Exhaust Sensor, EGR › Component Information4 pages

         • Specifications2
         • Diagrams › Differential Pressure Feedback EGR (DPFE) Sensor2
       • Throttle Position Sensor › Component Information › Locations23
       • Transmission Position Switch/Sensor, A/T › Component Information10 pages

         • Locations2
         • Service and Repair › 4R100 Automatic Transmission2345678
       • Vehicle Speed Sensor › Component Information › Description and Operation
     • Throttle Position Sensor › Component Information › Locations23
     • Transmission Position Switch/Sensor, A/T › Component Information10 pages

       • Locations2
       • Service and Repair › 4R100 Automatic Transmission2345678
     • Vehicle Speed Sensor › Component Information › Description and Operation
   • Emission Control Systems67 pages

     • Catalytic Converter › Component Information › Description and Operation
     • Evaporative Emissions System10 pages

       • Canister Purge Control Valve › Component Information › Diagrams23
       • Evaporative Emission Control Canister › Component Information › Specifications23
       • Leak Detection Valve, Evaporative System › Component Information › Locations23
       • Liquid Vapor Separator, Evaporative System › Component Information › Service and Repair
     • Exhaust Gas Recirculation50 pages

       • EGR Cooler › Component Information › Technical Service Bulletins34 pages

         • Customer Interest for EGR Cooler:17 pages

           • 09-18-12 › Sep › 09 › Diesel Engine - Engine Oil In Coolant234
           • 09-8-3 › May › 09 › Cooling System - Overheating/Coolant Loss234567891011
           • 05-21-9 › Oct › 05 › Diesel Engine - Turbocharger Whine/Whistle2
         • All Technical Service Bulletins for EGR Cooler:17 pages

           • 09-18-12 › Sep › 09 › Diesel Engine - Engine Oil In Coolant234
           • 09-8-3 › May › 09 › Cooling System - Overheating/Coolant Loss234567891011
           • 05-21-9 › Oct › 05 › Diesel Engine - Turbocharger Whine/Whistle2
       • EGR Electronic Vacuum Regulator Solenoid › Component Information › Specifications2
       • EGR Valve › Component Information › Technical Service Bulletins6 pages

         • Customer Interest for EGR Valve: › 08-26-12 › Jan › 09 › Emissions - Low Power/Smoke/EGR DTC's Set23
         • All Technical Service Bulletins for EGR Valve: › 08-26-12 › Jan › 09 › Emissions - Low Power/Smoke/EGR DTC's Set23
       • EGR Valve Actuator › Component Information › Locations2
       • EGR Valve Position Sensor › Component Information › Description and Operation › EGR Valve Control and Valve Position Sensor2
       • Pressure Feedback Exhaust Sensor, EGR › Component Information4 pages

         • Specifications2
         • Diagrams › Differential Pressure Feedback EGR (DPFE) Sensor2
     • Sensors and Switches - Emission Control Systems6 pages

       • EGR Valve Position Sensor › Component Information › Description and Operation › EGR Valve Control and Valve Position Sensor2
       • Pressure Feedback Exhaust Sensor, EGR › Component Information4 pages

         • Specifications2
         • Diagrams › Differential Pressure Feedback EGR (DPFE) Sensor2
   • Fuel Delivery and Air Induction464 pages

     • Fuel Pressure › System Information › Specifications
     • Fuel Pressure Release › System Information › Service and Repair
     • Idle Speed › System Information › Specifications
     • Accelerator Pedal › Component Information31 pages

       • Specifications
       • Locations › Adjustable Pedal Switch2
       • Diagrams › Diagram Information and Instructions23456789101112131415161718192021222324
       • Testing and Inspection › Initial Inspection and Diagnostic Overview2
       • Service and Repair › Adjustable Accelerator Pedal2
     • Accelerator Pedal Position Sensor › Component Information › Locations234
     • Air Cleaner Housing5 pages

       • Air Cleaner Restriction Indicator › Component Information › Locations2
       • Air Filter Element › Component Information › Service and Repair2
       • Air Filter Restriction Sensor / Switch › Component Information › Description and Operation
     • Air Flow Meter/Sensor › Component Information › Technical Service Bulletins12 pages

       • Customer Interest for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
       • All Technical Service Bulletins for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
     • Fuel › Component Information › Specifications
     • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
     • Fuel Heater › Fuel Heater Relay › Component Information › Locations234
     • Fuel Injector8 pages

       • Fuel Injector Insert › Component Information › Technical Service Bulletins4 pages

         • Customer Interest for Fuel Injector Insert: › 08-23-8 › Nov › 08 › Cooling System - Fuel Contamination Diagnostics2
         • All Technical Service Bulletins for Fuel Injector Insert: › 08-23-8 › Nov › 08 › Cooling System - Fuel Contamination Diagnostics2
       • Fuel Injector O-Ring › Component Information › Technical Service Bulletins › Diesel Fuel System - Injector Combustion Seal Service2
       • Fuel Injector Wiring Harness › Component Information › Technical Service Bulletins2 pages

         • Customer Interest for Fuel Injector Wiring Harness: › 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
         • All Technical Service Bulletins for Fuel Injector Wiring Harness: › 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
     • Fuel Injector Control Module › Component Information162 pages

       • Technical Service Bulletins147 pages

         • Recalls:42 pages

           • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • 05S34S3 › Aug › 05 › Recall - Injector Control Module Wiring/ICP Sensor234567891011121314151617181920…30
         • Customer Interest:7 pages

           • 10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2345
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
         • All Technical Service Bulletins for Fuel Injector Control Module:49 pages

           • 10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2345
           • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • 05S34S3 › Aug › 05 › Recall - Injector Control Module Wiring/ICP Sensor234567891011121314151617181920…30
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
         • All Other Service Bulletins for Fuel Injector Control Module:7 pages

           • 10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2345
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
         • All Other Service Bulletins for Fuel Injector Control Module:42 pages

           • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • 05S34S3 › Aug › 05 › Recall - Injector Control Module Wiring/ICP Sensor234567891011121314151617181920…30
       • Description and Operation › FICM Guide2345678
       • Testing and Inspection › Component Tests and General Diagnostics234567
     • Fuel Injector Seat Adapter › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Fuel Injector Seat Adapter: › 08-23-8 › Nov › 08 › Cooling System - Fuel Contamination Diagnostics2
       • All Technical Service Bulletins for Fuel Injector Seat Adapter: › 08-23-8 › Nov › 08 › Cooling System - Fuel Contamination Diagnostics2
     • Fuel Line Coupler › Component Information › Service and Repair › Spring Lock Couplings234567
     • Fuel Pressure Regulator › Component Information › Diagrams234
     • Fuel Pressure Sensor/Switch › Component Information7 pages

       • Locations23
       • Service and Repair › Injection Control Pressure (ICP) Sensor - Early Build234
     • Fuel Pump2 pages

       • Fuel Pressure › System Information › Specifications
       • Fuel Pump Relay › Component Information › Service and Repair
     • Fuel Tank7 pages

       • Fuel Filler Hose › Component Information › Service and Repair2
       • Fuel Gauge Sender › Component Information › Diagrams › Fuel Sender, Primary2
       • Fuel Tank Selector Switch › Component Information › Locations2
       • Fuel Tank Switching Valve › Component Information › Diagrams
     • Fuel Tank Unit › Component Information › Diagrams
     • Fuel/Water Separator › Component Information › Technical Service Bulletins17 pages

       • Customer Interest:7 pages

         • 06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering234
         • 04-9-2 › May › 04 › Diesel Fuel System - Water In Fuel Lamp ON23
       • All Technical Service Bulletins:7 pages

         • 06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering234
         • 04-9-2 › May › 04 › Diesel Fuel System - Water In Fuel Lamp ON23
       • All Other Service Bulletins for Fuel/Water Separator: › 05-13-9 › Jul › 05 › Diesel Engine - Exhaust Smell in Cab23
       • All Other Service Bulletins for Fuel/Water Separator: › 05-13-9 › Jul › 05 › Diesel Engine - Exhaust Smell in Cab
     • High Pressure Oil Pump › Injector Control Pressure Regulator › Component Information › Technical Service Bulletins60 pages

       • Recalls for Injector Control Pressure Regulator: › 05S34S3 › Aug › 05 › Recall - Injector Control Module Wiring/ICP Sensor234567891011121314151617181920…30
       • All Technical Service Bulletins for Injector Control Pressure Regulator: › 05S34S3 › Aug › 05 › Recall - Injector Control Module Wiring/ICP Sensor234567891011121314151617181920…30
     • Idle Speed/Throttle Actuator - Electronic › Component Information › Diagrams2
     • Inertia Fuel Shutoff Switch › Component Information › Locations234
     • Intake Air Duct › Component Information › Service and Repair
     • Main Relay (Computer/Fuel System) › Component Information › Locations234
     • Relays and Modules - Fuel Delivery and Air Induction5 pages

       • Fuel Pump Relay › Component Information › Service and Repair
       • Main Relay (Computer/Fuel System) › Component Information › Locations234
     • Sensors and Switches - Fuel Delivery and Air Induction36 pages

       • Accelerator Pedal Position Sensor › Component Information › Locations234
       • Air Filter Restriction Sensor / Switch › Component Information › Description and Operation
       • Air Flow Meter/Sensor › Component Information › Technical Service Bulletins15 pages

         • Customer Interest: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
         • All Technical Service Bulletins: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's23456
         • All Other Service Bulletins for Air Flow Meter/Sensor: › 05-13-9 › Jul › 05 › Diesel Engine - Exhaust Smell in Cab23
         • All Other Service Bulletins for Air Flow Meter/Sensor: › 05-13-9 › Jul › 05 › Diesel Engine - Exhaust Smell in Cab
       • Fuel Pressure Sensor/Switch › Component Information7 pages

         • Locations23
         • Service and Repair › Injection Control Pressure (ICP) Sensor - Early Build234
       • Fuel Tank Selector Switch › Component Information › Locations2
       • Inertia Fuel Shutoff Switch › Component Information › Locations234
       • Throttle Position Sensor › Component Information › Locations23
     • Throttle Cable/Linkage › Component Information8 pages

       • Specifications2
       • Testing and Inspection › Initial Inspection and Diagnostic Overview2
       • Service and Repair › Accelerator Cable234
     • Throttle Position Sensor › Component Information › Locations23
     • Turbocharger49 pages

       • Exhaust Bypass Valve, Turbocharger › Component Information › Technical Service Bulletins2 pages

         • Customer Interest for Exhaust Bypass Valve: › 05-21-5 › Oct › 05 › Diesel Engine - Buck/Surge on Light Acceleration
         • All Technical Service Bulletins for Exhaust Bypass Valve: › 05-21-5 › Oct › 05 › Diesel Engine - Buck/Surge on Light Acceleration
       • Exhaust Control Valve, Turbocharger › Component Information › Service and Repair
       • Intercooler › Intercooler Duct › Component Information › Technical Service Bulletins40 pages

         • Recalls: › 05B29S3 › Aug › 05 › Campaign - Diesel Charge Air Cooler Duct Replacement2345678
         • Customer Interest:7 pages

           • 07-5-15 › Mar › 07 › Diesel Engine - Oil/Boost Leaks At Hot Side CAC Duct2
           • 05-22-3 › Nov › 05 › Diesel Engine - Oil Leaks at CAC Connection/Low Power2
           • 05-13-5 › Jul › 05 › Diesel Engine - Boost or Oil Leak at Air Charge Cooler
           • 04-20-9 › Oct › 04 › Diesel Engine - Oil Leak/Low Power/Low Boost Performance2
         • All Technical Service Bulletins for Intercooler Duct:15 pages

           • 07-5-15 › Mar › 07 › Diesel Engine - Oil/Boost Leaks At Hot Side CAC Duct2
           • 05-22-3 › Nov › 05 › Diesel Engine - Oil Leaks at CAC Connection/Low Power2
           • 05B29S3 › Aug › 05 › Campaign - Diesel Charge Air Cooler Duct Replacement2345678
           • 05-13-5 › Jul › 05 › Diesel Engine - Boost or Oil Leak at Air Charge Cooler
           • 04-20-9 › Oct › 04 › Diesel Engine - Oil Leak/Low Power/Low Boost Performance2
         • All Other Service Bulletins for Intercooler Duct: › 09-8-3 › May › 09 › Cooling System - Overheating/Coolant Loss2
         • All Other Service Bulletins for Intercooler Duct: › 05B29S3 › Aug › 05 › Campaign - Diesel Charge Air Cooler Duct Replacement2345678
       • Turbocharger Air Intake Tube › Component Information › Service and Repair2
       • Oil Cooler, Turbocharger › Component Information › Technical Service Bulletins2 pages

         • Customer Interest for Oil Cooler: › 05-13-5 › Jul › 05 › Diesel Engine - Boost or Oil Leak at Air Charge Cooler
         • All Technical Service Bulletins for Oil Cooler: › 05-13-5 › Jul › 05 › Diesel Engine - Boost or Oil Leak at Air Charge Cooler
       • Oil Line, Turbocharger › Component Information › Technical Service Bulletins2 pages

         • Customer Interest for Oil Line: › 05-21-5 › Oct › 05 › Diesel Engine - Buck/Surge on Light Acceleration
         • All Technical Service Bulletins for Oil Line: › 05-21-5 › Oct › 05 › Diesel Engine - Buck/Surge on Light Acceleration
     • Vacuum Pump › Component Information › Technical Service Bulletins12 pages

       • Customer Interest:2 pages

         • 05-17-4 › Sep › 05 › Diesel Engine - Vacuum Pump Inop/Runs Continuously
         • 04-16-8 › Aug › 04 › Diesel Engine - Vacuum Pump Inoperative/Runs Constantly
       • All Technical Service Bulletins:2 pages

         • 05-17-4 › Sep › 05 › Diesel Engine - Vacuum Pump Inop/Runs Continuously
         • 04-16-8 › Aug › 04 › Diesel Engine - Vacuum Pump Inoperative/Runs Constantly
       • All Other Service Bulletins for Vacuum Pump:8 pages

         • 04-18-5 › Sep › 04 › 4X4 System - Front Hubs Won't Lock/Disengage23
         • 03-11-2 › Jun › 03 › Drivetrain - Hub/Bearing Rocking End-Play Measurement2345
       • All Other Service Bulletins for Vacuum Pump:0 pages

         • 04-18-5 › Sep › 04 › 4X4 System - Front Hubs Won't Lock/Disengage
         • 03-11-2 › Jun › 03 › Drivetrain - Hub/Bearing Rocking End-Play Measurement
   • Ignition System47 pages

     • Firing Order › Component Information › Specifications2
     • Ignition Timing › Number One Cylinder › Component Information › Locations
     • Camshaft Position Sensor › Component Information9 pages

       • Locations2
       • Description and Operation › Camshaft Position (CMP) Sensor234567
     • Crankshaft Position Sensor › Component Information9 pages

       • Locations2
       • Description and Operation › Crankshaft Position (CKP) Sensor234567
     • Knock Sensor › Component Information › Diagrams
     • Sensors and Switches - Ignition System25 pages

       • Camshaft Position Sensor › Component Information9 pages

         • Locations2
         • Description and Operation › Camshaft Position (CMP) Sensor234567
       • Crankshaft Position Sensor › Component Information9 pages

         • Locations2
         • Description and Operation › Crankshaft Position (CKP) Sensor234567
       • Ignition Switch › Ignition Switch Lock Cylinder › Component Information6 pages

         • Specifications2
         • Service and Repair › Ignition Lock Cylinder - Functional234
       • Knock Sensor › Component Information › Diagrams
   • Glow Plug System32 pages

     • Glow Plug › Component Information23 pages

       • Specifications
       • Diagrams › Left2
       • Service and Repair › Glow Plug - Early Build234567891011121314151617181920
     • Glow Plug Control Module › Component Information › Locations234
     • Relays and Modules - Glow Plug System › Glow Plug Control Module › Component Information › Locations234
     • Wait To Start Light › Component Information › Description and Operation
   • Transmission Control Systems131 pages

     • Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T5 pages

       • Pressure Regulating Solenoid, A/T › Component Information › Service and Repair23
       • Shift Interlock Solenoid › Component Information › Service and Repair
       • Shift Solenoid, A/T › Component Information › Service and Repair
     • Relays and Modules - Transmission and Drivetrain84 pages

       • Relays and Modules - A/T › Control Module, A/T › Component Information › Technical Service Bulletins48 pages

         • Recalls: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
         • Customer Interest:4 pages

           • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
         • All Technical Service Bulletins for Control Module:16 pages

           • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
           • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
         • All Other Service Bulletins for Control Module:4 pages

           • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
           • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
           • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
         • All Other Service Bulletins for Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
       • Relays and Modules - M/T › Control Module, M/T › Component Information › Technical Service Bulletins24 pages

         • All Technical Service Bulletins for Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
         • Recalls for Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
       • Relays and Modules - Transfer Case12 pages

         • Control Module, Transfer Case › Component Information › Locations23
         • Four Wheel Drive Selector Relay › Component Information9 pages

           • Locations › Transfer Case Low to High/High to Low Relay2
           • Diagrams › Transfer Case Low to High Relay23
           • Testing and Inspection › Transfer Case Low To High Relay234
     • Sensors and Switches - Transmission and Drivetrain42 pages

       • Sensors and Switches - A/T36 pages

         • Brake Switch - TCC › Component Information › Description and Operation
         • Overdrive Switch, A/T › Component Information3 pages

           • Locations
           • Diagrams › Overdrive Cancel Switch2
         • Transmission Mode Switch, A/T › Component Information › Description and Operation2
         • Transmission Position Switch/Sensor, A/T › Component Information10 pages

           • Locations2
           • Service and Repair › 4R100 Automatic Transmission2345678
         • Transmission Speed Sensor, A/T › Component Information18 pages

           • Specifications
           • Locations › Torqshift2
           • Diagrams › 4R100 Automatic Transmission (Diagnostic)2
           • Description and Operation › 4R1002
           • Service and Repair › 4R100 Automatic Transmission234567891011
         • Transmission Temperature Sensor/Switch, A/T › Component Information › Service and Repair2
       • Sensors and Switches - Transfer Case › Four Wheel Drive Selector Switch › Component Information6 pages

         • Locations › Four Wheel Drive Switch2
         • Diagrams › 4X4 High/Low Indicator Switch2
         • Service and Repair › Mode Select Switch (MSS)2
   • PROM - Programmable Read Only Memory › Component Information › Technical Service Bulletins234 pages

     • Recalls:62 pages

       • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
       • 05E15S3 › Jan › 06 › Recall - ECM Reflash/Emissions Systems Upgrades234567891011121314151617181920…32
       • 05E16 › Jan › 06 › Recall - Engine Control Module Recalibration234567891011
       • 03E03 › Dec › 03 › Recall - Program PCM to Interface with Generic Scanner234567
     • Customer Interest:16 pages

       • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
       • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
       • 06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering234
       • 05-17-16 › Sep › 05 › Engine Controls - Harsh A/T Shifts/DTC's Set/White Smoke2
       • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
       • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
       • 04-13-8 › Jun › 04 › Engine Controls- Low RPM, Buck/Jerk/Miss/Stumble
       • 03-20-12 › Oct › 03 › Engine Controls - Diesel Engine Driveability Concerns2
     • All Technical Service Bulletins for PROM - Programmable Read Only Memory:78 pages

       • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
       • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
       • 06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering234
       • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
       • 05E15S3 › Jan › 06 › Recall - ECM Reflash/Emissions Systems Upgrades234567891011121314151617181920…32
       • 05E16 › Jan › 06 › Recall - Engine Control Module Recalibration234567891011
       • 05-17-16 › Sep › 05 › Engine Controls - Harsh A/T Shifts/DTC's Set/White Smoke2
       • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
       • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
       • 04-13-8 › Jun › 04 › Engine Controls- Low RPM, Buck/Jerk/Miss/Stumble
       • 03E03 › Dec › 03 › Recall - Program PCM to Interface with Generic Scanner234567
       • 03-20-12 › Oct › 03 › Engine Controls - Diesel Engine Driveability Concerns2
     • All Other Service Bulletins for PROM - Programmable Read Only Memory:16 pages

       • 09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's23
       • 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
       • 06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering234
       • 05-17-16 › Sep › 05 › Engine Controls - Harsh A/T Shifts/DTC's Set/White Smoke2
       • 05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
       • 04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
       • 04-13-8 › Jun › 04 › Engine Controls- Low RPM, Buck/Jerk/Miss/Stumble
       • 03-20-12 › Oct › 03 › Engine Controls - Diesel Engine Driveability Concerns2
     • All Other Service Bulletins for PROM - Programmable Read Only Memory:62 pages

       • 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements23456789101112
       • 05E15S3 › Jan › 06 › Recall - ECM Reflash/Emissions Systems Upgrades234567891011121314151617181920…32
       • 05E16 › Jan › 06 › Recall - Engine Control Module Recalibration234567891011
       • 03E03 › Dec › 03 › Recall - Program PCM to Interface with Generic Scanner234567
7. 07Transmission and DrivetrainTransmission and Drivetrain: Sections
8. 08Brakes and Traction ControlBrakes and Traction Control: Sections
9. 09Starting and ChargingStarting and Charging: Sections
10. 10Power and Ground DistributionPower and Ground Distribution: Sections
11. 11Steering and SuspensionSteering and Suspension: Sections
12. 12Heating and Air ConditioningHeating and Air Conditioning: Sections
13. 13Restraint SystemsRestraint Systems: Sections
14. 14Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
15. 15Body and FrameBody and Frame: Sections
16. 16Cruise ControlCruise Control: Sections
17. 17Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
18. 18Lighting and HornsLighting and Horns: Sections
19. 19Windows and GlassWindows and Glass: Sections
20. 20Wiper and Washer SystemsWiper and Washer Systems: Sections