F 250 4WD Super Duty V8-6.0L DSL Turbo (2003): Powertrain Management

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Diagnostic Trouble Codes (DTC)Diagnostic Trouble Codes (DTC): Sections
02Relays and Modules Relays and Modules: Sections
03Sensors and Switches Sensors and Switches: Sections
04Maintenance Maintenance: Sections
05Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
06Powertrain Management Powertrain Management: Sections
- Relays and Modules - Powertrain Management141 pages
  - Relays and Modules - Computers and Control Systems126 pages
    Body Control Module › Component Information29 pages
    Locations › Driver Seat Module (DSM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…26
    Engine Control Module › Component Information79 pages
    Technical Service Bulletins63 pages
    Recalls: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Customer Interest:7 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    All Technical Service Bulletins for Engine Control Module:22 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    All Other Service Bulletins for Engine Control Module:10 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    All Other Service Bulletins for Engine Control Module:12 pages
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures
    Locations › Auxiliary Powertrain Control Module2 3 4
    Diagrams › Connector Views2 3 4 5
    Description and Operation › FICM Guide2 3 4 5 6 7
    Idle/Throttle Speed Control Unit › Component Information › Description and Operation
    Injector Driver Module › Component Information4 pages
    Locations
    Diagrams › Injector Driver Module2 3
    Injector Driver Module Relay › Component Information9 pages
    Locations2 3
    Diagrams › C12352
    Testing and Inspection › C12702 3 4
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Relays and Modules - Fuel Delivery and Air Induction9 pages
    Fuel Pump Relay › Component Information › Locations2
    Idle/Throttle Speed Control Unit › Component Information › Description and Operation
    Intake Air Heater Relay › Component Information › Diagrams2
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Relays and Modules - Glow Plug System6 pages
    Glow Plug Control Module › Component Information › Locations2 3
    Glow Plug Relay › Component Information › Diagrams2 3
- Sensors and Switches - Powertrain Management166 pages
  - Sensors and Switches - Computers and Control Systems88 pages
    Accelerator Pedal Position Sensor › Component Information4 pages
    Locations2
    Description and Operation › Electronic Throttle Control (ETC)2
    Air Flow Meter/Sensor › Component Information › Technical Service Bulletins12 pages
    Customer Interest for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    All Technical Service Bulletins for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    Barometric Pressure Sensor › Component Information › Diagrams2 3 4
    Brake Pressure Switch › Component Information › Diagrams
    Camshaft Position Sensor › Component Information11 pages
    Locations2 3 4
    Description and Operation › FICM Guide2 3 4 5 6 7
    Clutch Switch, ECM › Component Information › Locations2 3
    Coolant Temperature Sensor/Switch (For Computer) › Component Information3 pages
    Locations
    Diagrams › Coolant Temperature Sensor2
    Crankshaft Position Sensor › Component Information9 pages
    Locations2
    Description and Operation › FICM Guide2 3 4 5 6 7
    EGR Valve Position Sensor › Component Information › Description and Operation
    Engine Temperature Sensor › Component Information › Diagrams
    Exhaust Pressure Sensor › Component Information › Specifications2
    Fuel Tank Pressure Sensor › Component Information › Service Precautions2
    Intake Air Temperature Sensor › Component Information6 pages
    Locations
    Diagrams › Intake Air Temperature Sensor2
    Description and Operation › Manifold Air Temperature (MAT) Sensor2 3
    Knock Sensor › Component Information › Diagrams
    Manifold Pressure/Vacuum Sensor › Component Information › Locations2 3 4 5
    Oil Pressure Sensor › Component Information › Service and Repair › Oil Pressure Sensor2 3
    Oil Temperature Sensor For ECM › Component Information › Locations2 3 4 5
    Pressure Feedback Exhaust Sensor, EGR › Component Information3 pages
    Locations
    Diagrams › Differential Pressure Feedback EGR Sensor2
    Transmission Position Switch/Sensor, A/T › Component Information11 pages
    Specifications2
    Diagrams › 4R100 Automatic Transmission (Diagnostic)2
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7
    Vehicle Speed Sensor › Component Information › Description and Operation
  - Sensors and Switches - Emission Control Systems4 pages
    EGR Valve Position Sensor › Component Information › Description and Operation
    Pressure Feedback Exhaust Sensor, EGR › Component Information3 pages
    Locations
    Diagrams › Differential Pressure Feedback EGR Sensor2
  - Sensors and Switches - Fuel Delivery and Air Induction47 pages
    Accelerator Pedal Position Sensor › Component Information4 pages
    Locations2
    Description and Operation › Electronic Throttle Control (ETC)2
    Air Filter Restriction Sensor / Switch › Component Information › Description and Operation
    Air Flow Meter/Sensor › Component Information › Technical Service Bulletins12 pages
    Customer Interest for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    All Technical Service Bulletins for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    Fuel Pressure Sensor/Switch › Component Information4 pages
    Locations2
    Description and Operation › Injection Control Pressure Sensor (ICP)2
    Fuel Tank Selector Switch › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
    Inertia Fuel Shutoff Switch › Component Information › Locations2 3
  - Sensors and Switches - Ignition System27 pages
    Camshaft Position Sensor › Component Information11 pages
    Locations2 3 4
    Description and Operation › FICM Guide2 3 4 5 6 7
    Crankshaft Position Sensor › Component Information9 pages
    Locations2
    Description and Operation › FICM Guide2 3 4 5 6 7
    Ignition Switch › Ignition Switch Lock Cylinder › Component Information6 pages
    Specifications2
    Service and Repair › Ignition Lock Cylinder - Functional2 3 4
    Knock Sensor › Component Information › Diagrams
- Tune-up and Engine Performance Checks20 pages
- Computers and Control Systems580 pages
  - Accelerator Pedal Position Sensor › Component Information4 pages
    Locations2
    Description and Operation › Electronic Throttle Control (ETC)2
  - Air Flow Meter/Sensor › Component Information › Technical Service Bulletins12 pages
    Customer Interest for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    All Technical Service Bulletins for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
  - Intake Air Temperature Sensor › Component Information6 pages
    Locations
    Diagrams › Intake Air Temperature Sensor2
    Description and Operation › Manifold Air Temperature (MAT) Sensor2 3
  - Barometric Pressure Sensor › Component Information › Diagrams2 3 4
  - Body Control Module › Component Information29 pages
    Locations › Driver Seat Module (DSM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…26
  - Brake Signal › Brake Pressure Switch › Component Information › Diagrams
  - Camshaft Position Sensor › Component Information11 pages
    Locations2 3 4
    Description and Operation › FICM Guide2 3 4 5 6 7
  - Clutch Switch, ECM › Component Information › Locations2 3
  - Coolant Temperature Sensor/Switch (For Computer) › Component Information3 pages
    Locations
    Diagrams › Coolant Temperature Sensor2
  - Crankshaft Position Sensor › Component Information9 pages
    Locations2
    Description and Operation › FICM Guide2 3 4 5 6 7
  - Data Link Connector › Component Information28 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…27
  - EGR Valve Position Sensor › Component Information › Description and Operation
  - Electronic Direct Injection System (diesel)13 pages
    Injector Driver Module › Component Information4 pages
    Locations
    Diagrams › Injector Driver Module2 3
    Injector Driver Module Relay › Component Information9 pages
    Locations2 3
    Diagrams › C12352
    Testing and Inspection › C12702 3 4
  - Engine Control Module › Component Information75 pages
    Technical Service Bulletins59 pages
    Recalls: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Customer Interest:7 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    All Technical Service Bulletins for Engine Control Module:22 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    All Other Service Bulletins for Engine Control Module: › 03-20-5 › Oct › 03 › Starting System - No Start/Repeat Starter Failure2 3
    All Other Service Bulletins for Engine Control Module:15 pages
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    Locations › Auxiliary Powertrain Control Module2 3 4
    Diagrams › Connector Views2 3 4 5
    Description and Operation › FICM Guide2 3 4 5 6 7
  - Engine Temperature Sensor › Component Information › Diagrams
  - Exhaust Pressure Sensor › Component Information › Specifications2
  - Fuel Injector Control Module › Component Information57 pages
    Technical Service Bulletins50 pages
    Recalls for Fuel Injector Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Customer Interest:7 pages
    10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2 3 4 5
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
    All Technical Service Bulletins for Fuel Injector Control Module:19 pages
    10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2 3 4 5
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
    All Other Service Bulletins for Fuel Injector Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Testing and Inspection › Component Tests and General Diagnostics2 3 4 5 6 7
  - Fuel Tank Pressure Sensor › Component Information › Service Precautions2
  - Idle Speed/Throttle Actuator - Electronic › Component Information › Diagrams
  - Idle/Throttle Speed Control Unit › Component Information › Description and Operation
  - Information Bus › Component Information69 pages
    Specifications
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…26
    Description and Operation › Module Configuration2 3
    Testing and Inspection › Initial Inspection and Diagnostic Overview2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…39
  - Knock Sensor › Component Information › Diagrams
  - Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Malfunction Indicator Lamp › Component Information › Description and Operation
  - Manifold Pressure/Vacuum Sensor › Component Information › Locations2 3 4 5
  - Oil Pressure Sensor › Component Information › Service and Repair › Oil Pressure Sensor2 3
  - Oil Temperature Sensor For ECM › Component Information › Locations2 3 4 5
  - Pressure Feedback Exhaust Sensor, EGR › Component Information3 pages
    Locations
    Diagrams › Differential Pressure Feedback EGR Sensor2
  - Relays and Modules - Computers and Control Systems124 pages
    Body Control Module › Component Information29 pages
    Locations › Driver Seat Module (DSM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…26
    Engine Control Module › Component Information77 pages
    Technical Service Bulletins61 pages
    Recalls: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Customer Interest:7 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    All Technical Service Bulletins for Engine Control Module:22 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    All Other Service Bulletins for Engine Control Module:5 pages
    07-11-10 › Jun › 07 › Steering/Brakes - Brake Pedal Kick-Back/Grabbing2 3
    07-1-7 › Jan › 07 › Steering - Mercon V(R) Fluid Usage2
    All Other Service Bulletins for Engine Control Module:15 pages
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    Locations › Auxiliary Powertrain Control Module2 3 4
    Diagrams › Connector Views2 3 4 5
    Description and Operation › FICM Guide2 3 4 5 6 7
    Idle/Throttle Speed Control Unit › Component Information › Description and Operation
    Injector Driver Module › Component Information4 pages
    Locations
    Diagrams › Injector Driver Module2 3
    Injector Driver Module Relay › Component Information9 pages
    Locations2 3
    Diagrams › C12352
    Testing and Inspection › C12702 3 4
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Sensors and Switches - Computers and Control Systems88 pages
    Accelerator Pedal Position Sensor › Component Information4 pages
    Locations2
    Description and Operation › Electronic Throttle Control (ETC)2
    Air Flow Meter/Sensor › Component Information › Technical Service Bulletins12 pages
    Customer Interest for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    All Technical Service Bulletins for Air Flow Meter/Sensor: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    Barometric Pressure Sensor › Component Information › Diagrams2 3 4
    Brake Pressure Switch › Component Information › Diagrams
    Camshaft Position Sensor › Component Information11 pages
    Locations2 3 4
    Description and Operation › FICM Guide2 3 4 5 6 7
    Clutch Switch, ECM › Component Information › Locations2 3
    Coolant Temperature Sensor/Switch (For Computer) › Component Information3 pages
    Locations
    Diagrams › Coolant Temperature Sensor2
    Crankshaft Position Sensor › Component Information9 pages
    Locations2
    Description and Operation › FICM Guide2 3 4 5 6 7
    EGR Valve Position Sensor › Component Information › Description and Operation
    Engine Temperature Sensor › Component Information › Diagrams
    Exhaust Pressure Sensor › Component Information › Specifications2
    Fuel Tank Pressure Sensor › Component Information › Service Precautions2
    Intake Air Temperature Sensor › Component Information6 pages
    Locations
    Diagrams › Intake Air Temperature Sensor2
    Description and Operation › Manifold Air Temperature (MAT) Sensor2 3
    Knock Sensor › Component Information › Diagrams
    Manifold Pressure/Vacuum Sensor › Component Information › Locations2 3 4 5
    Oil Pressure Sensor › Component Information › Service and Repair › Oil Pressure Sensor2 3
    Oil Temperature Sensor For ECM › Component Information › Locations2 3 4 5
    Pressure Feedback Exhaust Sensor, EGR › Component Information3 pages
    Locations
    Diagrams › Differential Pressure Feedback EGR Sensor2
    Transmission Position Switch/Sensor, A/T › Component Information11 pages
    Specifications2
    Diagrams › 4R100 Automatic Transmission (Diagnostic)2
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7
    Vehicle Speed Sensor › Component Information › Description and Operation
  - BARO / MAP Sensor Switching Valve › Component Information › Description and Operation › Analog Manifold Absolute Pressure Sensor2
  - Transmission Position Switch/Sensor, A/T › Component Information11 pages
    Specifications2
    Diagrams › 4R100 Automatic Transmission (Diagnostic)2
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7
  - Vehicle Speed Sensor › Component Information › Description and Operation
- Emission Control Systems66 pages
  - Catalytic Converter › Component Information › Description and Operation
  - Evaporative Emissions System13 pages
    Canister Purge Control Valve › Component Information › Diagrams2 3 4
    Evaporative Emission Control Canister › Component Information › Service Precautions2 3
    Evaporative Emissions Hose › Component Information › Service Precautions2
    Leak Detection Valve, Evaporative System › Component Information › Diagrams2
    Liquid Vapor Separator, Evaporative System › Component Information › Service Precautions2
  - Exhaust Gas Recirculation48 pages
    EGR Cooler › Component Information › Technical Service Bulletins34 pages
    Customer Interest for EGR Cooler:17 pages
    09-18-12 › Sep › 09 › Diesel Engine - Engine Oil In Coolant2 3 4
    09-8-3 › May › 09 › Cooling System - Overheating/Coolant Loss2 3 4 5 6 7 8 9 10 11
    05-21-9 › Oct › 05 › Diesel Engine - Turbocharger Whine/Whistle2
    All Technical Service Bulletins for EGR Cooler:17 pages
    09-18-12 › Sep › 09 › Diesel Engine - Engine Oil In Coolant2 3 4
    09-8-3 › May › 09 › Cooling System - Overheating/Coolant Loss2 3 4 5 6 7 8 9 10 11
    05-21-9 › Oct › 05 › Diesel Engine - Turbocharger Whine/Whistle2
    EGR Electronic Vacuum Regulator Solenoid › Component Information › Diagrams
    EGR Valve › Component Information › Technical Service Bulletins6 pages
    Customer Interest for EGR Valve: › 08-26-12 › Jan › 09 › Emissions - Low Power/Smoke/EGR DTC's Set2 3
    All Technical Service Bulletins for EGR Valve: › 08-26-12 › Jan › 09 › Emissions - Low Power/Smoke/EGR DTC's Set2 3
    EGR Valve Actuator › Component Information › Locations2
    EGR Valve Position Sensor › Component Information › Description and Operation
    Exhaust Pressure Regulator Vacuum Valve, EGR › Component Information › Diagrams
    Pressure Feedback Exhaust Sensor, EGR › Component Information3 pages
    Locations
    Diagrams › Differential Pressure Feedback EGR Sensor2
  - Sensors and Switches - Emission Control Systems4 pages
    EGR Valve Position Sensor › Component Information › Description and Operation
    Pressure Feedback Exhaust Sensor, EGR › Component Information3 pages
    Locations
    Diagrams › Differential Pressure Feedback EGR Sensor2
- Fuel Delivery and Air Induction371 pages
  - Fuel Pressure › System Information › Specifications
  - Fuel Pressure Release › System Information › Service Precautions2 3 4
  - Accelerator Pedal › Component Information34 pages
    Specifications2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
    Testing and Inspection › Initial Inspection and Diagnostic Overview2
    Service and Repair › Adjustable Accelerator Pedal2 3 4 5 6
  - Accelerator Pedal Position Sensor › Component Information4 pages
    Locations2
    Description and Operation › Electronic Throttle Control (ETC)2
  - Air Cleaner Housing11 pages
    Air Cleaner Restriction Indicator › Component Information › Locations2 3
    Air Filter Element › Component Information › Technical Service Bulletins › Diesel Engine - Air Filter Service Tips2 3 4 5 6
    Air Filter Maintenance Indicator › Component Information › Description and Operation
    Air Filter Restriction Sensor / Switch › Component Information › Description and Operation
  - Air Flow Meter/Sensor › Component Information › Technical Service Bulletins13 pages
    Customer Interest: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    All Technical Service Bulletins: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    All Other Service Bulletins for Air Flow Meter/Sensor: › 05-13-16 › Jul › 05 › Diesel Engine - FEAD Belt Frayed/Shredded
    All Other Service Bulletins for Air Flow Meter/Sensor: › 05-13-16 › Jul › 05 › Diesel Engine - FEAD Belt Frayed/Shredded
  - Fuel › Component Information › Specifications
  - Fuel Filter › Fuel Pressure Release › System Information › Service Precautions2 3 4
  - Fuel Heater › Fuel Heater Relay › Component Information › Locations2 3 4
  - Fuel Injector8 pages
    Fuel Injector Insert › Component Information › Technical Service Bulletins4 pages
    Customer Interest for Fuel Injector Insert: › 08-23-8 › Nov › 08 › Cooling System - Fuel Contamination Diagnostics2
    All Technical Service Bulletins for Fuel Injector Insert: › 08-23-8 › Nov › 08 › Cooling System - Fuel Contamination Diagnostics2
    Fuel Injector O-Ring › Component Information › Technical Service Bulletins › Diesel Fuel System - Injector Combustion Seal Service2
    Fuel Injector Wiring Harness › Component Information › Technical Service Bulletins2 pages
    Customer Interest for Fuel Injector Wiring Harness: › 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
    All Technical Service Bulletins for Fuel Injector Wiring Harness: › 04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
  - Fuel Injector Control Module › Component Information64 pages
    Technical Service Bulletins57 pages
    Recalls: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Customer Interest:7 pages
    10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2 3 4 5
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
    All Technical Service Bulletins for Fuel Injector Control Module:19 pages
    10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2 3 4 5
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
    All Other Service Bulletins for Fuel Injector Control Module:7 pages
    10-12-6 › Jul › 10 › Fuel System - Hard/No Start/Runs Rough2 3 4 5
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-17-13 › Sep › 04 › Diesel Engine - Hard or No Start Condition
    All Other Service Bulletins for Fuel Injector Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Testing and Inspection › Component Tests and General Diagnostics2 3 4 5 6 7
  - Fuel Injector Seat Adapter › Component Information › Technical Service Bulletins4 pages
    Customer Interest for Fuel Injector Seat Adapter: › 08-23-8 › Nov › 08 › Cooling System - Fuel Contamination Diagnostics2
    All Technical Service Bulletins for Fuel Injector Seat Adapter: › 08-23-8 › Nov › 08 › Cooling System - Fuel Contamination Diagnostics2
  - Fuel Line Coupler › Component Information9 pages
    Service Precautions › Technician Safety Information2
    Service and Repair › Hairpin Clip Fitting2 3 4 5 6 7
  - Fuel Pressure Regulator › Component Information › Locations2 3 4 5 6
  - Fuel Pressure Sensor/Switch › Component Information4 pages
    Locations2
    Description and Operation › Injection Control Pressure Sensor (ICP)2
  - Fuel Pump3 pages
    Fuel Pressure › System Information › Specifications
    Fuel Pump Relay › Component Information › Locations2
  - Fuel Supply Line › Component Information › Tools and Equipment2 3
  - Fuel Tank51 pages
    Fuel Filler Hose › Component Information › Service Precautions2 3
    Fuel Gauge Sender › Component Information › Diagrams › Primary2
    Fuel Tank Selector Switch › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
    Fuel Tank Switching Valve › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
  - Fuel Tank Unit › Component Information › Diagrams
  - Fuel/Water Separator › Component Information26 pages
    Technical Service Bulletins14 pages
    Customer Interest for Fuel/Water Separator:7 pages
    06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering2 3 4
    04-9-2 › May › 04 › Diesel Fuel System - Water In Fuel Lamp ON2 3
    All Technical Service Bulletins for Fuel/Water Separator:7 pages
    06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering2 3 4
    04-9-2 › May › 04 › Diesel Fuel System - Water In Fuel Lamp ON2 3
    Service and Repair › Removal and Installation2 3 4 5 6 7 8 9 10 11 12
  - Engine Speed Governor › Component Information › Description and Operation
  - High Pressure Oil Pump › Injector Control Pressure Regulator › Component Information › Technical Service Bulletins16 pages
    Recalls for Injector Control Pressure Regulator: › 03B05 › Apr › 03 › Campaign - Injection Control Sensor Replacement2 3 4 5 6 7 8
    All Technical Service Bulletins for Injector Control Pressure Regulator: › 03B05 › Apr › 03 › Campaign - Injection Control Sensor Replacement2 3 4 5 6 7 8
  - Idle Speed/Throttle Actuator - Electronic › Component Information › Diagrams
  - Idle/Throttle Speed Control Unit › Component Information › Description and Operation
  - Inertia Fuel Shutoff Switch › Component Information › Locations2 3
  - Intake Air Duct › Component Information › Service Precautions2
  - Intake Air Heater › Intake Air Heater Relay › Component Information › Diagrams2
  - Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Relays and Modules - Fuel Delivery and Air Induction9 pages
    Fuel Pump Relay › Component Information › Locations2
    Idle/Throttle Speed Control Unit › Component Information › Description and Operation
    Intake Air Heater Relay › Component Information › Diagrams2
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Sensors and Switches - Fuel Delivery and Air Induction50 pages
    Accelerator Pedal Position Sensor › Component Information4 pages
    Locations2
    Description and Operation › Electronic Throttle Control (ETC)2
    Air Filter Restriction Sensor / Switch › Component Information › Description and Operation
    Air Flow Meter/Sensor › Component Information › Technical Service Bulletins15 pages
    Customer Interest: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    All Technical Service Bulletins: › 09-15-6 › Aug › 09 › Engine Controls - Low Power/Surge/Flutter/Multiple DTC's2 3 4 5 6
    All Other Service Bulletins for Air Flow Meter/Sensor: › 05-13-9 › Jul › 05 › Diesel Engine - Exhaust Smell in Cab2 3
    All Other Service Bulletins for Air Flow Meter/Sensor: › 05-13-9 › Jul › 05 › Diesel Engine - Exhaust Smell in Cab
    Fuel Pressure Sensor/Switch › Component Information4 pages
    Locations2
    Description and Operation › Injection Control Pressure Sensor (ICP)2
    Fuel Tank Selector Switch › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
    Inertia Fuel Shutoff Switch › Component Information › Locations2 3
  - Throttle Cable/Linkage › Component Information10 pages
    Specifications2 3 4
    Service and Repair › Adjustable Accelerator Pedal2 3 4 5 6
  - Turbocharger13 pages
    Intercooler › Intercooler Duct › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Intercooler Duct:3 pages
    07-5-15 › Mar › 07 › Diesel Engine - Oil/Boost Leaks At Hot Side CAC Duct2
    05-13-5 › Jul › 05 › Diesel Engine - Boost or Oil Leak at Air Charge Cooler
    All Technical Service Bulletins for Intercooler Duct:3 pages
    07-5-15 › Mar › 07 › Diesel Engine - Oil/Boost Leaks At Hot Side CAC Duct2
    05-13-5 › Jul › 05 › Diesel Engine - Boost or Oil Leak at Air Charge Cooler
    Turbocharger Air Intake Tube › Component Information › Service and Repair
    Oil Cooler, Turbocharger › Component Information › Technical Service Bulletins5 pages
    Customer Interest: › 05-13-5 › Jul › 05 › Diesel Engine - Boost or Oil Leak at Air Charge Cooler
    All Technical Service Bulletins: › 05-13-5 › Jul › 05 › Diesel Engine - Boost or Oil Leak at Air Charge Cooler
    All Other Service Bulletins for Oil Cooler: › 05-13-9 › Jul › 05 › Diesel Engine - Exhaust Smell in Cab2 3
    All Other Service Bulletins for Oil Cooler: › 05-13-9 › Jul › 05 › Diesel Engine - Exhaust Smell in Cab
    Wastegate Solenoid › Component Information › Diagrams
  - Vacuum Pump › Component Information › Technical Service Bulletins4 pages
    Customer Interest for Vacuum Pump:2 pages
    05-17-4 › Sep › 05 › Diesel Engine - Vacuum Pump Inop/Runs Continuously
    04-16-8 › Aug › 04 › Diesel Engine - Vacuum Pump Inoperative/Runs Constantly
    All Technical Service Bulletins for Vacuum Pump:2 pages
    05-17-4 › Sep › 05 › Diesel Engine - Vacuum Pump Inop/Runs Continuously
    04-16-8 › Aug › 04 › Diesel Engine - Vacuum Pump Inoperative/Runs Constantly
- Ignition System51 pages
  - Firing Order › Component Information › Specifications2
  - Ignition Timing › Number One Cylinder › Component Information › Locations
  - Camshaft Position Sensor › Component Information11 pages
    Locations2 3 4
    Description and Operation › FICM Guide2 3 4 5 6 7
  - Crankshaft Position Sensor › Component Information9 pages
    Locations2
    Description and Operation › FICM Guide2 3 4 5 6 7
  - Knock Sensor › Component Information › Diagrams
  - Sensors and Switches - Ignition System27 pages
    Camshaft Position Sensor › Component Information11 pages
    Locations2 3 4
    Description and Operation › FICM Guide2 3 4 5 6 7
    Crankshaft Position Sensor › Component Information9 pages
    Locations2
    Description and Operation › FICM Guide2 3 4 5 6 7
    Ignition Switch › Ignition Switch Lock Cylinder › Component Information6 pages
    Specifications2
    Service and Repair › Ignition Lock Cylinder - Functional2 3 4
    Knock Sensor › Component Information › Diagrams
- Glow Plug System15 pages
- Transmission Control Systems140 pages
  - Actuators and Solenoids - Transmission and Drivetrain5 pages
    Actuators and Solenoids - A/T3 pages
    Shift Interlock Solenoid › Component Information › Specifications2
    Shift Solenoid, A/T › Component Information › Service and Repair
    Actuators and Solenoids - Differential2 pages
    Actuator, Differential Lock › Component Information › Service and Repair
    Solenoid, Differential Lock › Component Information › Service and Repair
  - Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - Transfer Case › Four Wheel Drive Indicator Lamp › Component Information › Locations2
  - Relays and Modules - Transmission and Drivetrain85 pages
    Relays and Modules - A/T › Control Module, A/T › Component Information › Technical Service Bulletins48 pages
    Recalls: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Customer Interest:4 pages
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    All Technical Service Bulletins for Control Module:16 pages
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    All Other Service Bulletins for Control Module:4 pages
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    All Other Service Bulletins for Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Relays and Modules - M/T › Control Module, M/T › Component Information › Technical Service Bulletins24 pages
    All Technical Service Bulletins for Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Recalls for Control Module: › 06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    Relays and Modules - Transfer Case13 pages
    Control Module, Transfer Case › Component Information › Locations2 3 4
    Four Wheel Drive Selector Relay › Component Information9 pages
    Locations › Transfer Case Low to High Relay2
    Diagrams › Transfer Case Low To High Relay2 3
    Testing and Inspection › Transfer Case Low To High Relay2 3 4
  - Sensors and Switches - Transmission and Drivetrain48 pages
    Sensors and Switches - A/T36 pages
    Overdrive Switch, A/T › Component Information3 pages
    Locations
    Diagrams › Overdrive Canccel Switch2
    Throttle Position Sensor/Switch, A/T › Component Information › Specifications
    Transmission Mode Switch, A/T › Component Information › Service and Repair
    Transmission Position Switch/Sensor, A/T › Component Information11 pages
    Specifications2
    Diagrams › 4R100 Automatic Transmission (Diagnostic)2
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7
    Transmission Speed Sensor, A/T › Component Information18 pages
    Specifications
    Locations › Output Shaft Speed Sensor2 3
    Diagrams › 4R100 Automatic Transmission (Diagnostic)2 3 4
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7 8 9 10
    Transmission Temperature Sensor/Switch, A/T › Component Information › Service and Repair2
    Sensors and Switches - Differential › Switch, Differential Lock › Component Information › Service and Repair
    Sensors and Switches - M/T3 pages
    Overdrive Switch, M/T › Component Information › Locations2
    Transmission Speed Sensor, M/T › Component Information › Description and Operation
    Sensors and Switches - Transfer Case8 pages
    Four Wheel Drive Selector Switch › Component Information6 pages
    Specifications2 3
    Service and Repair › Procedures2 3
    Gear Sensor/Switch, Transfer Case › Component Information › Description and Operation2
- PROM - Programmable Read Only Memory › Component Information › Technical Service Bulletins120 pages
  - Recalls:25 pages
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    03E03 › Dec › 03 › Recall - Program PCM to Interface with Generic Scanner2 3 4 5 6 7
    03B06 › Apr › 03 › Campaign - Cold Weather Performance Enhancement2 3 4 5 6
  - Customer Interest:13 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering2 3 4
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    03-20-12 › Oct › 03 › Engine Controls - Diesel Engine Driveability Concerns2
  - All Technical Service Bulletins for PROM - Programmable Read Only Memory:41 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering2 3 4
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    03E03 › Dec › 03 › Recall - Program PCM to Interface with Generic Scanner2 3 4 5 6 7
    03-20-12 › Oct › 03 › Engine Controls - Diesel Engine Driveability Concerns2
    03B06 › Apr › 03 › Campaign - Cold Weather Performance Enhancement2 3 4 5 6
  - All Other Service Bulletins for PROM - Programmable Read Only Memory:16 pages
    09-24-3 › Dec › 09 › Engine Controls - ECM Update For Various Issues/DTC's2 3
    07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    06-22-12 › Nov › 06 › Engine Controls - WIF Lamp ON/Flickering2 3 4
    05-11-5 › Jun › 05 › Engine Controls - Low Power/Surge/Rough Idle/Smoke
    04-25-16 › Dec › 04 › A/T Controls - MIL ON/DTC's Set After A/T R & R
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    03-20-12 › Oct › 03 › Engine Controls - Diesel Engine Driveability Concerns2
  - All Other Service Bulletins for PROM - Programmable Read Only Memory:25 pages
    06E17S1 › Apr › 06 › Recall - Module Reflash for OBD Improvements2 3 4 5 6 7 8 9 10 11 12
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures
    03E03 › Dec › 03 › Recall - Program PCM to Interface with Generic Scanner2 3 4 5 6 7
    03B06 › Apr › 03 › Campaign - Cold Weather Performance Enhancement2 3 4 5 6
07Transmission and Drivetrain Transmission and Drivetrain: Sections
08Brakes and Traction Control Brakes and Traction Control: Sections
09Starting and Charging Starting and Charging: Sections
10Power and Ground Distribution Power and Ground Distribution: Sections
11Steering and Suspension Steering and Suspension: Sections
12Heating and Air Conditioning Heating and Air Conditioning: Sections
13Restraint Systems Restraint Systems: Sections
14Accessories and Optional Equipment Accessories and Optional Equipment: Sections
15Body and Frame Body and Frame: Sections
16Cruise Control Cruise Control: Sections
17Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
18Lighting and Horns Lighting and Horns: Sections
19Windows and Glass Windows and Glass: Sections
20Wiper and Washer Systems Wiper and Washer Systems: Sections