F 550 2WD Super Duty V10-6.8L (2009): Engine, Cooling and Exhaust

Also for this vehicle: F 550 2WD Super Duty V10-6.8L VIN S (2000), F 550 2WD Super Duty V10-6.8L VIN V (2005), F 550 2WD Super Duty V10-6.8L VIN Z Bi-Fuel (2001), F 550 2WD Super Duty V8-5.4L SOHC VIN L (2003), F 550 2WD Super Duty V8-6.0L DSL Turbo VIN P (2006), F 550 2WD Super Duty V8-6.4L DSL Turbo (2008), F 550 2WD Super Duty V8-6.7L DSL Turbo (2011), F 550 2WD Super Duty V8-7.3L DSL Turbo VIN F (2002), F-250 to F-550 Super Duty Factory Service Manual (2007), F-250 to F-550 Super Duty Factory Service Manual (2008).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine247 pages

     • Actuators and Solenoids - Engine6 pages

       • Variable Valve Timing Actuator › Component Information › Description and Operation2
       • Variable Valve Timing Solenoid › Component Information4 pages

         • Locations › Variable Camshaft Timing (VCT) Solenoid 12
         • Diagrams › Variable Valve Timing Solenoid 12
     • Compression Check › System Information › Specifications2
     • Camshaft, Lifters and Push Rods33 pages

       • Camshaft Bearing › Component Information › Specifications
       • Camshaft Gear/Sprocket › Component Information › Specifications
       • Camshaft, Engine › Component Information › Service and Repair › Procedures23456789101112131415161718
       • Lifter / Lash Adjuster, Valve › Component Information › Service and Repair › Procedures23
       • Rocker Arm Assembly › Component Information › Service and Repair › Procedures234567
       • Variable Valve Timing Actuator › Component Information › Description and Operation2
       • Variable Valve Timing Cover / Housing › Component Information › Service and Repair
     • Cylinder Block Assembly35 pages

       • Connecting Rod Bearing › Component Information › Specifications23
       • Connecting Rod, Engine › Component Information11 pages

         • Specifications23
         • Service and Repair › Connecting Rod Bearing Journal Taper and Out-of-Round2345678
       • Crankshaft Main Bearing › Component Information › Specifications23
       • Crankshaft, Engine › Component Information5 pages

         • Specifications
         • Service and Repair › Crankshaft Main Bearing Journal Taper and Out-of-Round234
       • Engine Block Heater › Component Information › Service and Repair
       • Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications234
       • Piston, Engine › Component Information7 pages

         • Specifications
         • Service and Repair › Procedures23456
       • Piston Ring, Engine › Component Information › Specifications
     • Cylinder Head Assembly28 pages

       • Fuel Pressure Release › System Information › Service and Repair
       • Rocker Arm Assembly › Component Information › Service and Repair › Procedures23456
       • Valve Cover › Component Information › Service and Repair › Valve Cover - LH23456
       • Valve Guide › Component Information › Service and Repair
       • Valve Seat › Component Information › Service and Repair › Valve and Seat Refacing Measurements23
       • Valve Spring › Component Information › Service and Repair › Procedures2345678
       • Valve, Intake/Exhaust › Component Information › Service and Repair › Valve Stem Diameter23
     • Drive Belts, Mounts, Brackets and Accessories24 pages

       • Drive Belt › Component Information9 pages

         • Diagrams › Accessory Drive Belt Routing234
         • Testing and Inspection › Drive Belt - Noise/Flutter2
         • Service and Repair › Front End Accessory Drive (FEAD) - Exploded View23
       • Drive Belt Tensioner › Component Information5 pages

         • Testing and Inspection › Belt Tensioner - Mechanical2
         • Service and Repair › Front End Accessory Drive (FEAD) - Exploded View23
       • Engine Mount › Component Information › Service and Repair › Procedures234567
       • Idler Pulley › Component Information › Service and Repair › Front End Accessory Drive (FEAD) - Exploded View23
     • Engine Lubrication29 pages

       • Engine Oil Pressure › Component Information › Specifications2
       • Engine Oil Dip Stick - Dip Stick Tube › Component Information › Service and Repair › Engine Lubrication Components - Exploded View2
       • Engine Oil › Component Information › Specifications › Capacity Specifications2
       • Oil Cooler, Engine › Component Information › Service and Repair
       • Oil Filter Adapter › Component Information › Service and Repair2
       • Oil Pan, Engine › Component Information11 pages

         • Specifications
         • Service and Repair › Engine Lubrication Components - Exploded View2345678910
       • Oil Pressure Sender › Component Information › Locations2345
       • Oil Pick Up/Strainer › Component Information › Service and Repair › Engine Lubrication Components - Exploded View
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications2
       • Oil Temperature Sensor/Switch, Engine › Component Information › Description and Operation
     • Intake Manifold › Component Information9 pages

       • Specifications › Intake Manifold2
       • Service and Repair › Removal and Replacement234567
     • Seals and Gaskets, Engine16 pages

       • Crankshaft Main Bearing Seal › Component Information › Service and Repair › Flexplate or Flywheel and Crankshaft Rear Seal - Exploded View23456
       • Front Crankshaft Seal › Component Information › Service and Repair234
       • Valve Guide Seal › Component Information › Service and Repair › Valve Train Components - Exploded View23456
     • Sensors and Switches - Engine6 pages

       • Oil Pressure Sender › Component Information › Locations2345
       • Oil Temperature Sensor/Switch, Engine › Component Information › Description and Operation
     • Timing Components36 pages

       • Camshaft Gear/Sprocket › Component Information › Specifications
       • Timing Chain › Component Information › Diagrams2
       • Timing Chain Tensioner › Component Information › Specifications2345678910111213141516
       • Timing Cover › Component Information › Specifications2345678910
       • Variable Valve Timing7 pages

         • Variable Valve Timing Actuator › Component Information › Description and Operation2
         • Variable Valve Timing Cover / Housing › Component Information › Service and Repair
         • Variable Valve Timing Solenoid › Component Information4 pages

           • Locations › Variable Camshaft Timing (VCT) Solenoid 12
           • Diagrams › Variable Valve Timing Solenoid 12
     • Tune-up and Engine Performance Checks19 pages

       • Fuel Pressure › System Information › Specifications23
       • Idle Speed › System Information › Specifications
       • Air Cleaner Housing4 pages

         • Air Cleaner Restriction Indicator › Component Information › Diagrams
         • Air Filter Element › Component Information › Service and Repair › Intake Air System Components - Exploded View23
       • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
       • Firing Order › Component Information › Specifications › Firing Order2
       • Ignition Timing › System Information › Specifications
       • Spark Plug › Component Information5 pages

         • Specifications › Spark Plug Gap2
         • Service and Repair › Engine Ignition Components - Exploded View23
       • Compression Check › System Information › Specifications2
     • Water Pump › Component Information4 pages

       • Specifications
       • Service and Repair › Coolant Pump - Engine Cooling23
   • Cooling System67 pages

     • Coolant › Component Information › Specifications › Capacity Specifications2
     • Coolant Line/Hose › Component Information › Service and Repair › Coolant Crossover Manifold Assembly23
     • Coolant Reservoir › Component Information › Service and Repair › Degas Bottle2
     • Radiator Cooling Fan24 pages

       • Radiator Cooling Fan Motor › Component Information › Diagrams › Diagram Information and Instructions23456789101112131415161718
       • Radiator Cooling Fan Speed Sensor › Component Information › Description and Operation
       • Fan Blade › Component Information › Service and Repair2
       • Fan Clutch › Component Information › Diagrams23
     • Engine - Coolant Temperature Sensor/Switch7 pages

       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Diagrams2
       • Engine Temperature Sensor › Component Information5 pages

         • Locations23
         • Description and Operation › Electronic Engine Controls2
     • Fan Shroud › Component Information › Service and Repair
     • Heater Core › Component Information › Testing and Inspection › Heater Core234
     • Radiator › Component Information › Service and Repair › Cooling Module23456789
     • Sensors and Switches - Cooling System8 pages

       • Radiator Cooling Fan Speed Sensor › Component Information › Description and Operation
       • Engine - Coolant Temperature Sensor/Switch7 pages

         • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Diagrams2
         • Engine Temperature Sensor › Component Information5 pages

           • Locations23
           • Description and Operation › Electronic Engine Controls2
     • Thermostat, Engine Cooling › Component Information › Specifications23
     • Water Pump › Component Information4 pages

       • Specifications
       • Service and Repair › Coolant Pump - Engine Cooling23
   • Exhaust System33 pages

     • Catalytic Converter › Exhaust Temperature Sensor › Component Information › Diagrams › Exhaust Gas Temperature Sensor 123
     • Continuous Trap Oxidizer, Diesel Emissions › Exhaust Pressure Differential Sensor › Component Information › Diagrams
     • Exhaust Manifold › Component Information9 pages

       • Technical Service Bulletins4 pages

         • Customer Interest for Exhaust Manifold: › 09-22-8 › Nov › 09 › Exhaust System - Broken Exhaust Manifold Studs2
         • All Technical Service Bulletins for Exhaust Manifold: › 09-22-8 › Nov › 09 › Exhaust System - Broken Exhaust Manifold Studs2
       • Service and Repair › Procedures2345
     • Exhaust Pipe › Component Information › Service and Repair › Exhaust Y-Pipe234567
     • Exhaust Pressure Sensor › Component Information › Locations2
     • Muffler › Component Information › Service and Repair › Exhaust System - Exploded View23456
     • Sensors and Switches - Exhaust System5 pages

       • Exhaust Pressure Sensor › Component Information › Locations2
       • Exhaust Temperature Sensor › Component Information › Diagrams › Exhaust Gas Temperature Sensor 123
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Cruise ControlCruise Control: Sections
16. 16Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
17. 17Lighting and HornsLighting and Horns: Sections
18. 18Windows and GlassWindows and Glass: Sections
19. 19Wiper and Washer SystemsWiper and Washer Systems: Sections