F 550 4WD Super Duty V10-6.8L VIN D (2004): Powertrain Management

Also for this vehicle: F 550 4WD Super Duty V10-6.8L (2009), F 550 4WD Super Duty V10-6.8L VIN S (2000), F 550 4WD Super Duty V10-6.8L VIN Z CNG (2003), F 550 4WD Super Duty V8-6.0L DSL Turbo VIN P (2003), F 550 4WD Super Duty V8-6.2L Flex Fuel (2011), F 550 4WD Super Duty V8-6.4L DSL Turbo (2008), F 550 4WD Super Duty V8-7.3L DSL Turbo VIN F (2001), F-250 to F-550 Super Duty Factory Service Manual (2007), F-250 to F-550 Super Duty Factory Service Manual (2008).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Diagnostic Trouble Codes (DTC)Diagnostic Trouble Codes (DTC): Sections
02Relays and Modules Relays and Modules: Sections
03Sensors and Switches Sensors and Switches: Sections
04Maintenance Maintenance: Sections
05Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
06Powertrain Management Powertrain Management: Sections
- Relays and Modules - Powertrain Management38 pages
  - Relays and Modules - Computers and Control Systems32 pages
    Body Control Module › Component Information › Locations2 3 4 5 6
    Electronic Throttle Control Module › Component Information › Description and Operation2 3 4 5
    Engine Control Module › Component Information17 pages
    Technical Service Bulletins4 pages
    Customer Interest for Engine Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    All Technical Service Bulletins for Engine Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    Locations › Powertrain Control Module (PCM)2
    Diagrams › Connector Views2 3 4 5 6 7
    Service and Repair › Powertrain Control Module (PCM)2 3 4
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Relays and Modules - Fuel Delivery and Air Induction6 pages
    Fuel Pump Relay › Component Information › Locations2
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
- Sensors and Switches - Powertrain Management120 pages
  - Sensors and Switches - Computers and Control Systems74 pages
    Accelerator Pedal Position Sensor › Component Information › Locations2 3
    Air Flow Meter/Sensor › Component Information › Locations2 3 4 5 6
    Barometric Pressure Sensor › Component Information › Locations2
    Brake Pressure Switch › Component Information › Locations2
    Camshaft Position Sensor › Component Information › Locations2 3 4
    Clutch Switch, ECM › Component Information › Locations2 3 4 5 6
    Coolant Temperature Sensor/Switch (For Computer) › Component Information › Diagrams2
    Crankshaft Position Sensor › Component Information › Locations2 3 4 5
    Engine Temperature Sensor › Component Information › Locations2 3 4
    Fuel Level Sensor › Component Information › Description and Operation
    Fuel Tank Pressure Sensor › Component Information › Service and Repair
    Intake Air Temperature Sensor › Component Information4 pages
    Diagrams
    Description and Operation › Intake Air Temperature Sensor2 3
    Knock Sensor › Component Information › Locations2 3 4
    Manifold Pressure/Vacuum Sensor › Component Information › Locations2 3
    Oil Temperature Sensor For ECM › Component Information › Diagrams2
    Oxygen Sensor › Component Information7 pages
    Locations › Component Locations2 3 4
    Diagrams › Heated Oxygen Sensor (HO2S) #122 3
    Power Steering Pressure Switch › Component Information › Description and Operation › Power Steering Pressure Switch2
    Throttle Full Open Switch › Component Information › Description and Operation
    Throttle Position Sensor › Component Information › Locations2 3 4
    Transmission Position Switch/Sensor, A/T › Component Information10 pages
    Locations2
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7 8
    Vehicle Speed Sensor › Component Information › Description and Operation
  - Sensors and Switches - Emission Control Systems › Evaporative Vapor Pressure Sensor › Component Information › Description and Operation
  - Sensors and Switches - Fuel Delivery and Air Induction26 pages
    Accelerator Pedal Position Sensor › Component Information › Locations2 3
    Air Flow Meter/Sensor › Component Information › Locations2 3 4 5 6
    Fuel Pressure Sensor/Switch › Component Information3 pages
    Diagrams
    Description and Operation › Gasoline Fuel System2
    Fuel Tank Selector Switch › Component Information › Locations2
    Fuel Temperature Sensor › Component Information › Description and Operation
    Inertia Fuel Shutoff Switch › Component Information6 pages
    Locations2 3 4
    Description and Operation › Gasoline Fuel System2
    Throttle Full Open Switch › Component Information › Description and Operation
    Throttle Position Sensor › Component Information › Locations2 3 4
  - Sensors and Switches - Ignition System19 pages
    Camshaft Position Sensor › Component Information › Locations2 3 4
    Crankshaft Position Sensor › Component Information › Locations2 3 4 5
    Ignition Switch › Ignition Switch Lock Cylinder › Component Information6 pages
    Specifications2
    Service and Repair › Ignition Lock Cylinder - Functional2 3 4
    Knock Sensor › Component Information › Locations2 3 4
- Tune-up and Engine Performance Checks14 pages
- Computers and Control Systems300 pages
  - Accelerator Pedal Position Sensor › Component Information › Locations2 3
  - Air Flow Meter/Sensor › Component Information › Locations2 3 4 5 6
  - Intake Air Temperature Sensor › Component Information4 pages
    Diagrams
    Description and Operation › Intake Air Temperature Sensor2 3
  - Barometric Pressure Sensor › Component Information › Locations2
  - Body Control Module › Component Information › Locations2 3 4 5 6
  - Brake Signal › Brake Pressure Switch › Component Information › Locations2
  - Camshaft Position Sensor › Component Information › Locations2 3 4
  - Clutch Switch, ECM › Component Information › Locations2 3 4 5 6
  - Coolant Temperature Sensor/Switch (For Computer) › Component Information › Diagrams2
  - Crankshaft Position Sensor › Component Information › Locations2 3 4 5
  - Data Link Connector › Component Information25 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
  - Electronic Throttle Control Module › Component Information › Description and Operation2 3 4 5
  - Engine Control Module › Component Information17 pages
    Technical Service Bulletins4 pages
    Customer Interest for Engine Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    All Technical Service Bulletins for Engine Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    Locations › Powertrain Control Module (PCM)2
    Diagrams › Connector Views2 3 4 5 6 7
    Service and Repair › Powertrain Control Module (PCM)2 3 4
  - Engine Temperature Sensor › Component Information › Locations2 3 4
  - Fuel Level Sensor › Component Information › Description and Operation
  - Fuel Pump Signal › Component Information › Description and Operation
  - Fuel Tank Pressure Sensor › Component Information › Service and Repair
  - Idle Speed/Throttle Actuator - Electronic › Component Information › Diagrams2 3 4
  - Information Bus › Component Information55 pages
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
    Description and Operation › Module Configuration2 3
    Testing and Inspection › Communications Network2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…29
  - Knock Sensor › Component Information › Locations2 3 4
  - Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Malfunction Indicator Lamp › Component Information › Description and Operation
  - Manifold Pressure/Vacuum Sensor › Component Information › Locations2 3
  - Oil Temperature Sensor For ECM › Component Information › Diagrams2
  - Oxygen Sensor › Component Information7 pages
    Locations › Component Locations2 3 4
    Diagrams › Heated Oxygen Sensor (HO2S) #122 3
  - Power Steering Pressure Switch › Component Information › Description and Operation › Power Steering Pressure Switch2
  - Relays and Modules - Computers and Control Systems32 pages
    Body Control Module › Component Information › Locations2 3 4 5 6
    Electronic Throttle Control Module › Component Information › Description and Operation2 3 4 5
    Engine Control Module › Component Information17 pages
    Technical Service Bulletins4 pages
    Customer Interest for Engine Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    All Technical Service Bulletins for Engine Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    Locations › Powertrain Control Module (PCM)2
    Diagrams › Connector Views2 3 4 5 6 7
    Service and Repair › Powertrain Control Module (PCM)2 3 4
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Sensors and Switches - Computers and Control Systems74 pages
    Accelerator Pedal Position Sensor › Component Information › Locations2 3
    Air Flow Meter/Sensor › Component Information › Locations2 3 4 5 6
    Barometric Pressure Sensor › Component Information › Locations2
    Brake Pressure Switch › Component Information › Locations2
    Camshaft Position Sensor › Component Information › Locations2 3 4
    Clutch Switch, ECM › Component Information › Locations2 3 4 5 6
    Coolant Temperature Sensor/Switch (For Computer) › Component Information › Diagrams2
    Crankshaft Position Sensor › Component Information › Locations2 3 4 5
    Engine Temperature Sensor › Component Information › Locations2 3 4
    Fuel Level Sensor › Component Information › Description and Operation
    Fuel Tank Pressure Sensor › Component Information › Service and Repair
    Intake Air Temperature Sensor › Component Information4 pages
    Diagrams
    Description and Operation › Intake Air Temperature Sensor2 3
    Knock Sensor › Component Information › Locations2 3 4
    Manifold Pressure/Vacuum Sensor › Component Information › Locations2 3
    Oil Temperature Sensor For ECM › Component Information › Diagrams2
    Oxygen Sensor › Component Information7 pages
    Locations › Component Locations2 3 4
    Diagrams › Heated Oxygen Sensor (HO2S) #122 3
    Power Steering Pressure Switch › Component Information › Description and Operation › Power Steering Pressure Switch2
    Throttle Full Open Switch › Component Information › Description and Operation
    Throttle Position Sensor › Component Information › Locations2 3 4
    Transmission Position Switch/Sensor, A/T › Component Information10 pages
    Locations2
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7 8
    Vehicle Speed Sensor › Component Information › Description and Operation
  - Throttle Full Open Switch › Component Information › Description and Operation
  - Throttle Position Sensor › Component Information › Locations2 3 4
  - Transmission Position Switch/Sensor, A/T › Component Information10 pages
    Locations2
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7 8
  - Variable Valve Timing Actuator › Component Information › Description and Operation2
  - Vehicle Speed Sensor › Component Information › Description and Operation
- Emission Control Systems23 pages
- Fuel Delivery and Air Induction164 pages
  - Fuel Pressure › Fuel Pressure Test Port › Component Information › Description and Operation › Gasoline Fuel System2
  - Fuel Pressure Release › System Information › Service and Repair
  - Idle Speed › System Information › Specifications › With Automatic Transmission2
  - Accelerator Pedal › Component Information31 pages
    Specifications
    Locations › Adjustable Pedal Switch2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
    Testing and Inspection › Initial Inspection and Diagnostic Overview2
    Service and Repair › Adjustable Accelerator Pedal2
  - Accelerator Pedal Position Sensor › Component Information › Locations2 3
  - Air Cleaner Housing › Air Cleaner Restriction Indicator › Component Information › Diagrams
  - Air Flow Meter/Sensor › Component Information › Locations2 3 4 5 6
  - Fuel › Component Information › Specifications
  - Fuel Filler Cap › Component Information › Description and Operation
  - Fuel Filler Cap Warning Indicator › Component Information › Description and Operation
  - Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
  - Fuel Heater › Fuel Heater Relay › Component Information › Diagrams2 3
  - Fuel Injector › Fuel Injector Wiring Harness › Component Information › Service and Repair2 3 4
  - Fuel Line Coupler › Component Information8 pages
    Description and Operation
    Service and Repair › Spring Lock Couplings2 3 4 5 6 7
  - Fuel Pressure Regulator › Component Information5 pages
    Locations2
    Description and Operation › Gasoline Fuel System2 3
  - Fuel Pressure Sensor/Switch › Component Information3 pages
    Diagrams
    Description and Operation › Gasoline Fuel System2
  - Fuel Pressure Test Port › Component Information › Description and Operation › Gasoline Fuel System2
  - Fuel Pressure Pulsation Damper › Component Information › Description and Operation
  - Fuel Pump4 pages
    Fuel Pressure › Fuel Pressure Test Port › Component Information › Description and Operation › Gasoline Fuel System2
    Fuel Pump Relay › Component Information › Locations2
  - Fuel Rail › Component Information › Description and Operation2 3 4 5
  - Fuel Shut-off Solenoid › Component Information › Description and Operation
  - Fuel Supply Line › Component Information › Tools and Equipment2 3
  - Fuel Tank7 pages
    Fuel Filler Hose › Component Information › Service and Repair2
    Fuel Gauge Sender › Component Information › Diagrams › Fuel Sender, Primary2
    Fuel Tank Selector Switch › Component Information › Locations2
    Fuel Tank Switching Valve › Component Information › Diagrams
  - Fuel Tank Unit › Component Information › Diagrams
  - Fuel Temperature Sensor › Component Information › Description and Operation
  - Idle Speed/Throttle Actuator - Electronic › Component Information › Diagrams2 3 4
  - Inertia Fuel Shutoff Switch › Component Information6 pages
    Locations2 3 4
    Description and Operation › Gasoline Fuel System2
  - Intake Air Duct › Component Information › Service and Repair
  - Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Relays and Modules - Fuel Delivery and Air Induction6 pages
    Fuel Pump Relay › Component Information › Locations2
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Sensors and Switches - Fuel Delivery and Air Induction26 pages
    Accelerator Pedal Position Sensor › Component Information › Locations2 3
    Air Flow Meter/Sensor › Component Information › Locations2 3 4 5 6
    Fuel Pressure Sensor/Switch › Component Information3 pages
    Diagrams
    Description and Operation › Gasoline Fuel System2
    Fuel Tank Selector Switch › Component Information › Locations2
    Fuel Temperature Sensor › Component Information › Description and Operation
    Inertia Fuel Shutoff Switch › Component Information6 pages
    Locations2 3 4
    Description and Operation › Gasoline Fuel System2
    Throttle Full Open Switch › Component Information › Description and Operation
    Throttle Position Sensor › Component Information › Locations2 3 4
  - Throttle Body › Throttle Body Spacer › Component Information › Service and Repair2 3 4 5
  - Throttle Cable/Linkage › Component Information8 pages
    Specifications2
    Testing and Inspection › Initial Inspection and Diagnostic Overview2
    Service and Repair › Accelerator Cable2 3 4
  - Throttle Full Open Switch › Component Information › Description and Operation
  - Throttle Position Sensor › Component Information › Locations2 3 4
  - Variable Induction System › Variable Induction Control Actuator › Component Information › Description and Operation
- Ignition System53 pages
  - Firing Order › Component Information › Specifications2
  - Ignition Timing › Number One Cylinder › Component Information › Locations
  - Camshaft Position Sensor › Component Information › Locations2 3 4
  - Crankshaft Position Sensor › Component Information › Locations2 3 4 5
  - Ignition Coil › Component Information16 pages
    Technical Service Bulletins › Ignition System - Coil-On-Plug Misfire Diagnostic Tips2 3 4 5 6 7
    Diagrams › Coil on Plug (CoP) #12 3 4 5 6 7 8 9
  - Knock Sensor › Component Information › Locations2 3 4
  - Sensors and Switches - Ignition System19 pages
    Camshaft Position Sensor › Component Information › Locations2 3 4
    Crankshaft Position Sensor › Component Information › Locations2 3 4 5
    Ignition Switch › Ignition Switch Lock Cylinder › Component Information6 pages
    Specifications2
    Service and Repair › Ignition Lock Cylinder - Functional2 3 4
    Knock Sensor › Component Information › Locations2 3 4
  - Spark Plug › Component Information › Specifications › Spark Plug Gap2
- Transmission Control Systems68 pages
  - Actuators and Solenoids - Transmission and Drivetrain7 pages
    Actuators and Solenoids - A/T5 pages
    Pressure Regulating Solenoid, A/T › Component Information › Service and Repair2 3
    Shift Interlock Solenoid › Component Information › Service and Repair
    Shift Solenoid, A/T › Component Information › Service and Repair
    Actuators and Solenoids - Differential2 pages
    Actuator, Differential Lock › Component Information › Service and Repair
    Solenoid, Differential Lock › Component Information › Service and Repair
  - Relays and Modules - Transmission and Drivetrain16 pages
    Relays and Modules - A/T › Control Module, A/T › Component Information › Technical Service Bulletins4 pages
    Customer Interest for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    All Technical Service Bulletins for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
    Relays and Modules - Transfer Case12 pages
    Control Module, Transfer Case › Component Information › Locations2 3
    Four Wheel Drive Selector Relay › Component Information9 pages
    Locations › Transfer Case Low to High/High to Low Relay2
    Diagrams › Transfer Case Low to High Relay2 3
    Testing and Inspection › Transfer Case Low To High Relay2 3 4
  - Sensors and Switches - Transmission and Drivetrain45 pages
    Sensors and Switches - A/T36 pages
    Brake Switch - TCC › Component Information › Description and Operation
    Overdrive Switch, A/T › Component Information3 pages
    Locations
    Diagrams › Overdrive Cancel Switch2
    Transmission Mode Switch, A/T › Component Information › Description and Operation2
    Transmission Position Switch/Sensor, A/T › Component Information10 pages
    Locations2
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7 8
    Transmission Speed Sensor, A/T › Component Information18 pages
    Specifications
    Locations › Torqshift2
    Diagrams › 4R100 Automatic Transmission (Diagnostic)2
    Description and Operation › 4R1002
    Service and Repair › 4R100 Automatic Transmission2 3 4 5 6 7 8 9 10 11
    Transmission Temperature Sensor/Switch, A/T › Component Information › Service and Repair2
    Sensors and Switches - Differential › Switch, Differential Lock › Component Information › Service and Repair
    Sensors and Switches - Transfer Case8 pages
    Four Wheel Drive Selector Switch › Component Information7 pages
    Locations › Four Wheel Drive Switch2
    Diagrams › 4X4 High/Low Indicator Switch2
    Service and Repair › Procedures2 3
    Gear Sensor/Switch, Transfer Case › Component Information › Service and Repair
- PROM - Programmable Read Only Memory › Component Information › Technical Service Bulletins4 pages
  - Customer Interest for PROM - Programmable Read Only Memory: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
  - All Technical Service Bulletins for PROM - Programmable Read Only Memory: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
07Transmission and Drivetrain Transmission and Drivetrain: Sections
08Brakes and Traction Control Brakes and Traction Control: Sections
09Starting and Charging Starting and Charging: Sections
10Power and Ground Distribution Power and Ground Distribution: Sections
11Steering and Suspension Steering and Suspension: Sections
12Heating and Air Conditioning Heating and Air Conditioning: Sections
13Restraint Systems Restraint Systems: Sections
14Accessories and Optional Equipment Accessories and Optional Equipment: Sections
15Body and Frame Body and Frame: Sections
16Cruise Control Cruise Control: Sections
17Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
18Lighting and Horns Lighting and Horns: Sections
19Windows and Glass Windows and Glass: Sections
20Wiper and Washer Systems Wiper and Washer Systems: Sections