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Fuel Filter Element > < Fuel Tank and Lines

Fiesta 1996 (08.1995-02.2002)

Fuel Tank and Lines - 1.8L Diesel - Fuel Tank Fiesta 1996 (08/1995-02/2002)
Removal and Installation

General Equipment
Fuel tank draining equipment

Removal

  1. WARNING:
    WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.
    CAUTION:
    CAUTION:Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always fit blanking plugs to any open orifices or pipes.
    Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
  1. Release the fuel pressure. For additional information, refer to Section  310-00 Fuel System - General Information.
  1. Drain the fuel tank. For additional information, refer to Section  310-00 Fuel System - General Information.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Disconnect the fuel tank filler tube.

  1. Disconnect the fuel tank vent pipe from the fuel tank (one clip).

  1. Detach the fuel tank vent valve from the retaining bracket.

  1. CAUTION:
    CAUTION:When supporting the fuel tank, use a suitable packing material to prevent damage to the underside of the fuel tank.
    Support the fuel tank with a suitable jack.

  1. Remove the four fuel tank retaining bolts.

  1. Partially lower the fuel tank.
  1. CAUTION:
    CAUTION:When disconnecting multiplugs do not pull on the wiring; pull on the multiplug body.
    Disconnect the fuel tank sender unit multiplug.

  1. NOTE:
    NOTE:Fuel return pipe connectors are red or are identified by a red band.
    Disconnect the fuel return pipe from the fuel tank.

  1. Disconnect the fuel supply pipe from the fuel tank.
    • Fuel supply pipe connectors are white or are identified by a white band.

  1. Remove the fuel tank.

Installation

  1. To install, reverse the removal procedure.
    • Lubricate the fuel tank filler pipe seal with clean engine oil to aid fuel tank installation.

Fuel Filter Element > < Fuel Tank and Lines