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Ford Fiesta Workshop Service and Repair Manuals

Diagnosis and Testing > < 413-01 Instrument Cluster|Specifications
Instrument Cluster - Instrument Cluster Fiesta 1996 (08/1995-02/2002)
Description and Operation

Up to 01/99

 
Item
Part Number
Description
1
-
Tachometer
2
-
Air bag warning indicator
3
-
Turn signal indicator
4
-
Speedometer
5
-
High beam indicator
6
-
Anti-lock Brake System (ABS) warning indicator
7
-
Parking brake/brake warning indicator
8
-
Fuel gauge
9
-
Temperature gauge
10
-
Low washer fluid indicator
11
-
Low fuel indicator
12
-
Low oil pressure warning indicator
13
-
Charge warning indicator
14
-
Door ajar indicator

The instrument cluster provides the driver with information and warnings on vehicle systems. Always consider and check associated systems for operation as this may save time when diagnosing a fault within the instrument cluster.

From 01/99 Onwards – With Tachometer

With Tachometer

 
Item
Part Number
Description
1
-
Tachometer
2
-
Malfunction Indicator Lamp (MIL)
3
-
Anti-lock Brake System (ABS) warning indicator
4
-
Turn signal indicator
5
-
Traction control indicator
6
-
Speedometer
7
-
Low coolant warning indicator
8
-
Air bag warning indicator
9
-
Turn signal indicator
10
-
Fuel gauge
11
-
Glow plug indicator
12
-
Temperature gauge
13
-
High beam indicator
14
-
Low fuel indicator
15
-
Door ajar indicator
16
-
Tripmeter reset button
17
-
Odometer
18
-
Parking brake/brake warning indicator
19
-
Charge warning indicator
20
-
Low oil pressure warning indicator

The instrument cluster fitted from 01/99 is electronic. The instrument cluster consists of gauges, indicators, warning indicators and has a built-in self-diagnostic mode.

When the ignition switch is in position II with the engine off, the instrument cluster carries out a display test to verify that the warning indicators and monitored systems are functioning correctly. The warning indicators that illuminate during this display test are:

  • Anti-lock brake system (ABS)
  • Air bag system
  • Charging system
  • Park brake and low fluid level
  • Low fuel
  • Low oil pressure

Other indicators that are incorporated into the instrument cluster are:

  • High beam
  • Door ajar
  • Low washer fluid
  • Traction control

Instrument Cluster Gauges

Engine Coolant Temperature Gauge

Temperature information is received by the instrument cluster from the engine coolant temperature (ECT) sensor or the gauge sender for diesel. If the engine coolant temperature signal is missing or invalid, the engine coolant temperature gauge will indicate a default position below the cold.

Fuel Gauge

The instrument cluster receives the fuel level information from the fuel sender unit (part of the fuel pump module). This is a variable resistor which varies the ground supply to the gauge, therefore altering the gauge position. If no input signal or a faulty input signal is received, the fuel gauge will indicate a default position below the empty. The fuel level input signal is dampened to prevent movement of fuel in the tank affecting the gauge position.

Speedometer

The instrument cluster receives vehicle speed information from the vehicle speed sensor (VSS) which is then indicated in km/h or mph at the gauge. If there is no input from the VSS the instrument cluster defaults the speedometer to zero.

Odometer

The instrument cluster records the total mileage of the vehicle using information that is received from the VSS. This total mileage is shown by a liquid crystal display (LCD) built into the speedometer. If VSS information is not received the LCD will not increment. Incorporated into the odometer is a tripmeter which is reset by using the tripmeter reset button.

Tachometer

The instrument cluster receives tachometer information from the powertrain control module (PCM). If the engine speed (RPM) information sent to the instrument cluster is invalid or missing, the instrument cluster will default the tachometer to zero.

Warning Indicators – From 01/99 Onwards

Air Bag Warning Indicator

The air bag warning indicator is controlled by the air bag module. For additional information, refer to Section  501-20A Safety Belt System / 501-20B Supplemental Restraint System.

ABS Warning Indicator

An open circuit, a short to battery, or an ABS failure will illuminate the ABS warning indicator. For additional information, refer to Section  206-09 Anti-Lock Control - Traction Control.

Brake System Warning Indicator

The brake system warning indicator has multiple functions. The warning indicator illuminates if the brake fluid level is low or if the parking brake is set. If both the ABS and the brake system warning indicators are illuminated, a concern exists in the ABS module. For additional information, refer to Section  206-09 Anti-Lock Control - Traction Control.

Charging System Warning Indicator

The generator controls the charging system and the charging system warning indicator. The generator is therefore responsible for turning the warning indicator OFF when the system is running, and illuminating it under fault conditions (including stall conditions). For additional information, refer to Section  414-00 Charging System - General Information.

The High Beam Indicator

The high beam indicator is hardwired directly from the multifunction switch. When the high beam is activated, the indicator illuminates.

Traction Control (TC) Indicator

The traction control (TC) indicator is controlled by the ABS/TC module. The TC indicator is illuminated when the TC is active.

Low Oil Pressure Warning Indicator

The low oil pressure warning indicator is hardwired to the engine oil pressure switch. When the ignition is switched to position II, the low oil pressure indicator illuminates. After the engine is started and the oil pressure rises to a safe level, the oil pressure switch opens and switches off the oil pressure warning indicator.

Door ajar indicator

The door ajar indicator is controlled by the generic electronic module (GEM), the door and the liftgate switches. The system operates by supplying a ground signal to the instrument cluster when a door or liftgate is opened or partially opened, which will illuminate the indicator.

Low Washer Fluid Indicator

The low washer fluid indicator illuminates when the washer fluid falls below a preset level.

Low Fuel Warning Indicator

The low fuel warning indicator illuminates when the fuel level falls below a preset level.

From 01/99 Onwards – Without Tachometer

Without Tachometer

 
Item
Part Number
Description
1
-
Fuel gauge
2
-
Malfunction indicator lamp (MIL)
3
-
Anti-lock brake system (ABS) warning indicator
4
-
Turn signal indicator
5
-
Speedometer
6
-
Low washer fluid indicator
7
-
Air bag warning indicator
8
-
Turn signal indicator
9
-
Door ajar indicator
10
-
Low fuel indicator
11
-
High beam indicator
12
-
Temperature warning indicator
13
-
Glow plug indicator
14
-
Tripmeter reset button
15
-
Odometer
16
-
Parking brake/brake warning indicator
17
-
Charge warning indicator
18
-
Low oil pressure warning indicator

The instrument cluster without tachometer is fitted to vehicles with a low option content. This instrument cluster differs from the high option vehicles as follows:

  • The Tachometer is removed.
  • The Temperature gauge is replaced by a warning indicator which illuminates if the engine overheats.
  • The traction control indicator is removed.

Diagnosis and Testing > < 413-01 Instrument Cluster|Specifications