ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Hydraulic Brake Actuation - Vehicles Built Up To: 01-2004 > < Brake Master Cylinder - LHD
Hydraulic Brake Actuation - Brake Master Cylinder—RHD Fiesta 2002.25 (11/2001-)
Removal and Installation

Removal

All vehicles
CAUTION:
CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.

  1. Disconnect the brake vacuum pipe from the brake booster.
    1. Unclip the brake vacuum pipe.
    1. Disconnect the brake vacuum pipe.
  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
  1. Remove the windshield wiper motor assembly. For additional information, refer to Section  501-16 Wipers and Washers.
  1. CAUTION:
    CAUTION:The brake fluid reservoir cap must not become contaminated.
    Remove the brake fluid reservoir cap.

  1. NOTE:
    NOTE:It will be necessary to carry out this step on both sides in order to completely drain the brake fluid reservoir.
    Drain the brake fluid reservoir.
    1. Connect one end of a suitable piece of clear plastic pipe to the bleed nipple and place the other end into a suitable container.
    1. Loosen the bleed nipple.
    1. Depress the brake pedal until all the fluid is drained from the brake fluid reservoir.
    1. Tighten the bleed nipple.
  1. Install the brake fluid reservoir cap.

  1. CAUTION:
    CAUTION:Cap the brake tubes to prevent fluid loss or dirt ingress.
    Disconnect the brake tubes from the brake master cylinder.
Vehicles with anti-lock brakes

  1. CAUTION:
    CAUTION:Cap the brake tubes to prevent fluid loss or dirt ingress.
    Disconnect the brake tubes from the brake master cylinder.
All vehicles

  1. CAUTION:
    CAUTION:Cap the clutch master cylinder feed hose to prevent fluid loss or dirt ingress.
    Disconnect the clutch master cylinder feed hose from the brake fluid reservoir.

  1. Detach the brake master cylinder from the brake booster.

  1. Disconnect the low brake fluid warning indicator switch electrical connector.
  1. Remove the brake master cylinder and brake fluid reservoir assembly.

Installation

CAUTION:
CAUTION:Make sure the brake master cylinder vacuum seal is correctly positioned before installation.
  1. To install, reverse the removal procedure.
  1. Bleed the brake system. For additional information, refer to Section  206-00 Brake System - General Information.

Hydraulic Brake Actuation - Vehicles Built Up To: 01-2004 > < Brake Master Cylinder - LHD