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Anti-Lock Brake System (ABS) Module - Vehicles Built Up To: 05-2004 > < Anti-Lock Control

Fiesta 2002.25 (11.2001-)

Anti-Lock Control - Hydraulic Control Unit (HCU)—Vehicles Built Up To: 05/2004 Fiesta 2002.25 (11/2001-)
Removal and Installation

Materials
Name
Specification
Super DOT 4 brake fluid
ESD-M6C57-A 

Removal

CAUTION:
CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
Left-hand drive vehicles
  1. Remove the brake master cylinder.
    For additional information, refer to: Brake Master Cylinder - LHD (206-06 Hydraulic Brake Actuation, Removal and Installation).
Right-hand drive vehicles
  1. Remove the battery tray.
    For additional information, refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
All vehicles
  1. Detach the engine wiring harness electrical connector from the wheelhouse assembly.

  1. CAUTION:
    CAUTION:Cap the brake tubes to prevent fluid loss or dirt ingress.
    CAUTION:
    CAUTION:Plug the hydraulic control unit (HCU) ports to prevent fluid loss or dirt ingress.
    NOTE:
    NOTE:Make a note of the position of the brake tubes, to aid installation.
    Remove the brake master cylinder to hydraulic control unit (HCU) brake tubes.

  1. CAUTION:
    CAUTION:Cap the brake tubes to prevent fluid loss or dirt ingress.
    CAUTION:
    CAUTION:Plug the HCU ports to prevent fluid loss or dirt ingress.
    NOTE:
    NOTE:Make a note of the position of the brake tubes, to aid installation.
    Disconnect the brake tubes from the HCU.

  1. Detach the brake tubes from the bulkhead.

  1. Disconnect the stability assist module electrical connector.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the HCU and stability assist module support bracket lower retaining bolt.
  1. Lower the vehicle.

  1. Remove the HCU and stability assist module assembly and the support bracket.

  1. Detach the HCU and stability assist module assembly from the support bracket.

  1. Remove the HCU to stability assist module retaining bolts.
  1. Remove the HCU.

Installation

  1. To install, reverse the removal procedure.
  1. Bleed the brake system.
    For additional information, refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).

Anti-Lock Brake System (ABS) Module - Vehicles Built Up To: 05-2004 > < Anti-Lock Control