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Oil Pump > < Cylinder Head

Fiesta 2002.25 (11.2001-)

Engine - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) - Oil Pan Fiesta 2002.25 (11/2001-)
In-vehicle Repair

Special Tool(s)

Slide Hammer

205-047 (15-011)

Adapter for 205-047

303-633 (21-227)
General Equipment
Five M8 x 20 mm studs
Materials
Name
Specification
Engine oil
WSS-M2C912-A1 
Loctite 7070
 
Sealant
WSE-M4G323-A4 

Removal

  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Drain the engine and remove the oil pan retaining bolts.
    1. Remove the oil drain plug.
    1. Remove the oil pan retaining bolts.

  1. CAUTION:
    CAUTION:In order to prevent damage to the sealing surfaces, only use the designated special tool to remove the oil pan. Do not use a chisel or a screwdriver for removal.
    NOTE:
    NOTE:Tighten the lock nut against the oil pan and use several taps to release the oil pan from the cylinder block.
    Using the special tool, remove the oil pan.

Installation

  1. CAUTION:
    CAUTION:The oil pump gasket projects over the cylinder block sealing surface and must not be damaged.
    CAUTION:
    CAUTION:Do not damage the rubber sealing surface of the crankshaft rear oil seal carrier.
    Using Loctite 7070, clean the engine cylinder block and oil pan mating faces.

  1. CAUTION:
    CAUTION:The crankcase may be damaged if sealant enters the blind holes.
    Install five M8 x 20 mm studs into the blind holes where shown.

  1. NOTE:
    NOTE:Install the oil pan within ten minutes of applying sealant and tighten the bolts within a further 5 minutes.
    Apply a 3-4 mm diameter bead of sealant to the oil pan flange.

  1. NOTE:
    NOTE:Align the oil pan flush with the cylinder block at the transaxle end.
    Install the oil pan.
    • Tighten the oil pan retaining bolts in the sequence shown in two stages.

        • 1. Stage 1: 10 Nm.

        2. Stage 2: 20 Nm.

    • Remove the studs and install retaining bolts.

  1. NOTE:
    NOTE:Check the oil drain plug seal for damage and install a new drain plug if necessary.
    Install the oil drain plug.
  1. Fill the engine with engine oil.

Oil Pump > < Cylinder Head