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Engine - Vehicles With: Automatic Transaxle > < Crankshaft Rear Seal

Fiesta 2002.25 (11.2001-)

Engine - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) - Engine Fiesta 2002.25 (11/2001-)
Removal

Special Tool(s)

Wrench, Hydraulic Line Union Nut

211-269 (13-027)

Lifting Bracket, Engine

303-122 (21-068A)

Remover/Installer, Hose Clamp

303-397 (24-003)

Remover, Halfshaft

308-256 (16-089)
General Equipment
Engine hoist
Securing straps
Workshop table

Removal

All vehicles
WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
  1. Release the fuel system pressure.
    For additional information, refer to: Fuel System Pressure Release (310-00 Fuel System - General Information, General Procedures).
  1. Remove the air cleaner.
    For additional information, refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - 1.4L Duratorq-TDCi (DV) Diesel, General Procedures).
  1. Drain the cooling system.
    For additional information, refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - 1.4L Duratorq-TDCi (DV) Diesel, General Procedures).
  1. Remove the front wheels and tires.
    For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
  1. Disconnect the powertrain control module (PCM) electrical connector.
    For additional information, refer to: Powertrain Control Module (PCM) - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (303-14 Electronic Engine Controls, Removal and Installation).

  1. Loosen the strut and spring assembly top mount nuts by three turns on both sides.

  1. Disconnect the fuel return line quick release coupling.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Disconnect the fuel supply line quick release coupling.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Detach the fuel line and the degas line from the intake manifold.
    • Remove the cable tie.

  1. Detach the power steering fluid reservoir from the bracket and position it to one side.

  1. Using the special tool, disconnect the degas hose from the cylinder head.

  1. Detach the coolant expansion tank from the bracket and position it to one side.

  1. Using the special tool, disconnect the coolant hose from the coolant distribution housing.

  1. Using the special tool, disconnect the hose from the coolant distribution housing.

  1. Disconnect the heated oxygen (HO2S) sensor electrical connector.

  1. Disconnect the catalyst monitor sensor electrical connector.

  1. Disconnect the power steering pressure (PSP) switch electrical connector.

  1. Disconnect the engine wiring harness electrical connector.

  1. Disconnect the EVAP electrical connector.

  1. Disconnect the low pressure evaporate emission (EVAP) hose from the EVAP valve.

  1. Detach the brake booster vacuum line from the intake manifold.

  1. Disconnect the knock sensor (KS) electrical connector.

  1. Disconnect the generator electrical connectors.
  1. Remove the right-hand headlamp assembly.
    For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).

  1. Disconnect the air conditioning (A/C) lower-pressure cut-off switch electrical connector.

  1. Remove the engine wiring harness support bracket.

  1. Disconnect the engine coolant temperature (ECT) electrical connector.

  1. Disconnect the electronic ignition (EI) coil electrical connector.

  1. Detach the power steering line support bracket from the cylinder head.

  1. Detach the power steering line from the power steering pump mounting bracket.

  1. Disconnect the engine ground cable.
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Disconnect the A/C compressor clutch electrical connector.

  1. Disconnect the A/C high-pressure cut-off switch electrical connector.

  1. Disconnect the oil pressure switch electrical connector.

  1. Disconnect the crankshaft position (CKP) sensor electrical connector.

  1. Disconnect the reversing lamp switch electrical connector.

  1. Disconnect the ignition switch to starter motor solenoid and battery to starter motor solenoid cables.

  1. CAUTION:
    CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure.
    Support the exhaust flexible pipe with a suitable support wrap or suitable splint.

  1. Detach the exhaust flexible pipe from the catalytic converter.
    • Discard the nuts and the gasket.
  1. Remove the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles With: Air Conditioning (303-05 Accessory Drive, Removal and Installation).

  1. Detach the A/C compressor from the cylinder block and position it to one side.

  1. Detach the power steering line support bracket from the engine block.

  1. Disconnect the power steering line from the steering pump.
    • Allow the fluid to drain into a suitable container.

  1. Using the special tool, detach the power steering line from the power steering pump.
    • Allow the fluid to drain into a suitable container.

  1. Disconnect the cooling fan motor and cooling fan resistor electrical connectors.

  1. Remove the cooling fan motor and shroud.
    1. Release the cooling fan motor and shroud from the retaining brackets.
    1. Push the cooling fan motor and shroud upwards and then downwards to remove.

  1. Using the special tool, disconnect the coolant hose from the radiator.

  1. Using the special tool, disconnect the coolant hose from the distribution pipe

  1. Detach the lower arm from the wheel knuckle on both sides (right-hand side shown).
    • Remove the heat shield.

  1. CAUTION:
    CAUTION:Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not be bent more than 45 degrees.
    CAUTION:
    CAUTION:Do not damage the halfshaft oil seal.
    NOTE:
    NOTE:Plug the transaxle to prevent oil loss or dirt ingress.
    Using the special tool, detach the left-hand halfshaft from the transaxle and secure it to one side.
    • Allow the oil to drain into a suitable container.
    • Discard the snap ring.

  1. CAUTION:
    CAUTION:Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not be bent more than 45 degrees.
    CAUTION:
    CAUTION:Do not damage the halfshaft oil seal.
    NOTE:
    NOTE:Plug the transaxle to prevent oil loss or dirt ingress.
    Detach the right-hand halfshaft and the intermediate shaft from the transaxle and secure it to one side.
    • Discard the center bearing cap and locknuts.
    • Allow the oil to drain into a suitable container.

  1. Remove the engine support insulator.
Vehicles with automated gearshift
  1. Remove the gearshift actuator cover.

  1. Disconnect the gearshift actuator electrical connector (colored black).

  1. Disconnect the gearshift actuator electrical connector (colored gey).

  1. CAUTION:
    CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
    Disconnect the clutch slave cylinder supply line.
    • Remove the spring clip.
Vehicles without automated gearshift
  1. CAUTION:
    CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
    Disconnect the clutch slave cylinder supply line.
    • Remove the spring clip.

  1. Remove the gearshift cables cover.

  1. Detach the gearshift cables from the transaxle.
    • Detach the gearshift cables and the selector cable from the selector levers.
    • Turn the abutment sleeve clockwise and detach the cables from the bracket.
All vehicles
  1. CAUTION:
    CAUTION:Do not support the engine directly on the oil pan.
    NOTE:
    NOTE:Using suitable securing straps, secure the engine and the transaxle on a workshop table.
    Using suitable wooden blocks support the engine and transaxle assembly.

  1. Remove the battery tray support bracket.

  1. Remove the engine rear mount.
    • Discard the nuts.

  1. Remove the engine front mount.
    • Discard the nuts.
  1. Raise the vehicle and remove the engine and transaxle assembly.

  1. Using the special tool, attach the engine and transaxle assembly to the engine hoist.

  1. Remove the starter motor and the transaxle left-hand retaining bolt.

  1. Remove the transaxle right-hand retaining bolt.

  1. Remove the transaxle lower retaining bolts.
  1. Remove the transaxle from the engine.

Engine - Vehicles With: Automatic Transaxle > < Crankshaft Rear Seal