Ford Workshop Service and Repair Manuals

Locking Tool, Flywheel

303-393 (21-168)

Gauge, Bolt Angle

303-174 (21-540)

1. Remove the clutch disc and pressure plate.
   For additional information, refer to: Clutch Disc and Pressure Plate (308-01 Clutch, Removal and Installation).
   

2. Using the special tool, remove the flywheel.
   • Discard the bolts.

3. Using the special tool, remove the flexplate.
   • Discard the bolts.

4. Remove the crankshaft rear oil seal carrier.
   • Discard the crankshaft rear oil seal carrier.

1. Clean the crankshaft journal.

2. 

   NOTE:Install a new crankshaft rear oil seal carrier.
   

   NOTE:A new crankshaft rear oil seal carrier is supplied with an alignment sleeve which must be removed following installation.
   

   NOTE:Do not lubricate the oil seal or crankshaft journal.
   Install the crankshaft rear oil seal carrier.

3. 

   NOTE:Position of location stud for the flywheel.
   

   NOTE:Install new flywheel retaining bolts.
   Using the special tool, install the flywheel.
   • Tighten the bolts in the sequence shown in two stages:
   • Stage 1: 30 Nm.
   • Stage 2: 80 degrees.

4. Install the clutch disc and pressure plate.
   For additional information, refer to: Clutch Disc and Pressure Plate (308-01 Clutch, Removal and Installation).
   

5. 

   NOTE:Position of location stud for the flexplate.
   

   NOTE:Install new flexplate retaining bolts.
   Using the special tool, install the flexplate.
   • Tighten the bolts in the sequence shown in two stages:
   • Stage 1: 30 Nm.
   • Stage 2: 80 degrees.

6. Remove the special tool.