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303-01B Engine - 1.4L Duratorq-TDCi (DV) Diesel > < Engine - Vehicles With: Automatic Transaxle

Fiesta 2002.25 (11.2001-)

Engine - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) - Specifications Fiesta 2002.25 (11/2001-)

Engine Data - 1.25L

Description
Code - Stage III FUJB/M7JA
Code - Stage IV FUJA/M7JB
Firing order 1-3-4-2
Bore 71.9 mm
Stroke 76.5 mm
Displacement 1242 cc
Compression ratio 10:1
Power output at 5700 rpm (Engine codes M7JA/M7JB) 51 kW (70 PS)
Power output at 5700 rpm (Engine codes FUJA/FUJB) 55 kW (75 PS)
Torque at 3500 rpm 110 Nm
Maximum permissible engine speed continuous 5950 rpm
Maximum permissible engine speed intermittent 6175 rpm
Idle speed 750 rpm
Maximum oil consumption 0.5L/1000km

Engine Data - 1.4L

Description
Code FXJA/FXJB
Firing order 1-3-4-2
Bore 76.0 mm
Stroke 76.5 mm
Displacement 1388 cc
Compression ratio 11:1
Power output at 5700 rpm 59 kW (80 PS)
Torque at 3500 rpm 124 Nm
Maximum permissible engine speed continuous 6450 rpm
Maximum permissible engine speed intermittent 6800 rpm
Idle speed 750 rpm
Maximum oil consumption 0.5L/1000km

Engine Data - 1.6L

Description
Engine code FYJA/FYJB
Firing order 1-3-4-2
Bore 79.0 mm
Stroke 81.4 mm
Displacement 1595 cc
Compression ratio 11:1
Power output at 6000 rpm 74 kW (100 PS)
Torque at 4000 rpm 146 Nm
Maximum permissible engine speed continuous 6450 rpm
Maximum permissible engine speed intermittent 6800 rpm
Idle speed 750 rpm
Maximum oil consumption 0.5L/1000km

Oil pressure

Description bar
Oil pressure (minimum, oil temperature 80°C) at 800 rpm 1.0
Oil pressure (minimum, oil temperature 80°C) at 2000 rpm 2.5
Pressure relief valve opening pressure 4

Engine Oil Capacity - 1.25L/1.4L

Description Liters
Initial fill including oil filter 4.25
Service fill including oil filter (EFL500) 3.75
Service fill including oil filter (EFL10) 3.80
Service fill excluding oil filter 3.50

Engine Oil Capacity - 1.6L

Description Liters
Initial fill including oil filter (EFL600) 4.50
Initial fill including oil filter (EFL10) 4.30
Service fill including oil filter (EFL600) 4.25
Service fill including oil filter (EFL10) 4.10
Service fill excluding oil filter 3.75

Valve Clearance - 1.25L/1.4L

Description mm
Valve clearance (engine cold), intake 0.17 - 0.23
Valve clearance (engine cold), exhaust 0.27 - 0.33

Valve Clearance - 1.6L

Description mm
Valve clearance (engine cold), intake 0.17 - 0.23
Valve clearance (engine cold), exhaust 0.31- 0.37

Cylinder block - 1.25L

Description mm
Cylinder bore diameter, class 1 71.900 - 71.910
Cylinder bore diameter, class 2 71.910 - 71.920
Cylinder bore diameter, class 3 71.920 - 71.930
Crankshaft end float 0.300 - 0.800

Cylinder block - 1.4L

Description mm
Cylinder bore diameter, class 1 76.000 - 76.010
Cylinder bore diameter, class 2 76.010 - 76.020
Cylinder bore diameter, class 3 76.020 - 76.030
Crankshaft end float 0.300 - 0.800

Cylinder block - 1.6L

Description mm
Cylinder bore diameter, class 1 79.000 - 79.010
Cylinder bore diameter, class 2 79.010 - 79.020
Cylinder bore diameter, class 3 79.020 - 79.030
Crankshaft end float 0.300 - 0.800

Cylinder head

Description mm
Maximum distortion (mating face) 0.03

Piston -1.25L

Description mm
Piston diameter, class 1 (uncoated) 71.875 - 71.885
Piston diameter, class 2 (uncoated) 71.885 - 71.895
Piston diameter, class 3 (uncoated) 71.895 - 71.905
Piston ring gaps, upper 0.170 - 0.270
Piston ring gaps, middle 0.700 - 0.900
Piston ring gaps, lower 0.200 - 0.900
Piston ring end float, upper 0.040 - 0.080
Piston ring end float, middle 0.025 - 0.070

Piston -1.4L

Description mm
Piston diameter, class 1 (uncoated) 75.960 - 75.970
Piston diameter, class 2 (uncoated) 75.970 - 75.980
Piston diameter, class 3 (uncoated) 75.980 - 75.990
Piston ring gaps, upper 0.170 - 0.270
Piston ring gaps, middle 0.700 - 0.900
Piston ring gaps, lower 0.200 - 0.900
Piston ring end float, upper 0.040 - 0.080
Piston ring end float, middle 0.025 - 0.070

Piston - 1.6L

Description mm
Piston diameter, class 1 (coated) 78.975 - 79.005
Piston diameter, class 2 (coated) 78.985 - 79.015
Piston diameter, class 3 (coated) 78.995 - 79.025
Piston ring gaps, upper 0.180 - 0.280
Piston ring gaps, middle 0.700 - 0.900
Piston ring gaps, lower 0.200 - 0.900
Piston ring end float, upper 0.040 - 0.080
Piston ring end float, middle 0.025 - 0.070

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Ford Formula E SAE 5W-30 Engine Oil WSS-M2C913-B
Sealant, oil pan contact surface to oil seal carrier, oil pan to cylinder block, oil pan to oil pump WSE-M4G323-A4
Oil pressure switch sealer (Loctite 243) WSK-M2G349-A7
Sealant, camshaft bearing cap to cylinder head WSK-M2G348-A2
Silicone grease ESE-M1C171-AA

Torque Specifications

Description Nm lb-ft lb-in
Exhaust flexible pipe to catalytic converter retaining nuts 44 33 -
Lower arm to wheel knuckle pinch bolt 48 35 -
Intermediate shaft center bearing bracket to cylinder block retaining bolts 24 18 -
Starter motor cable retaining nut 12 9 -
Exhaust manifold heat shield retaining bolts 12 9 -
Ground cable to transaxle retaining bolt 47 35 -
Ground cable to automatic transaxle 25 18
Coolant expansion tank retaining bolts 8 - 71
Engine front mount bracket to cylinder block retaining bolts 55 41 -
Engine front mount retaining nuts and bolts 48 35 -
Engine rear mount center retaining nut 90 66 -
Engine rear mount outer retaining nuts 48 35 -
Engine support insulator retaining bolts 48 35 -
Power steering line support bracket retaining bolts 25 18 -
Power steering line to power steering pump 40 30 -
Air conditioning (A/C) compressor to cylinder block retaining bolts 25 18 -
Generator to cylinder block top rear and lower retaining bolts 47 35 -
Water pump retaining bolts 9 - 80
Water pump pulley retaining bolts 27 20 -
Oil pump to cylinder block retaining bolts 9 - 80
Oil pan to cylinder block retaining bolts 20 15 -
Oil level indicator tube bracket retaining bolt 4 - 35
Engine oil drain plug 28 21 -
Oil pump pickup pipe to cylinder block retaining bolts 9 - 80
Oil pressure switch 15 11 -
Cylinder head bolts a) - -
Valve cover retaining bolts a) - -
Intake manifold to cylinder head retaining bolts 18 13 -
Exhaust manifold to cylinder head a) - -
Exhaust manifold to cylinder block 47 35 -
Camshaft position (CMP) sensor 9 - 80
Timing belt rear cover retaining bolts 9 - 80
Spark plugs 15 11 -
Engine rear lifting eye retaining bolts 20 15 -
Coolant distribution housing retaining bolts 20 15 -
Ignition coil to coolant distribution housing 6 - 53
Camshaft bearing cap retaining bolts a) - -
Timing belt upper cover to cylinder block retaining bolts 9 - 80
Timing belt lower cover to cylinder block retaining bolts 9 - 80
Timing belt tensioner two bolts fixing 20 15 -
Timing belt tensioner central bolt fixing 25 18 -
Camshaft pulley retaining bolt 60 44 -
Crankshaft position (CKP) sensor bracket to cylinder block retaining bolts 9 - 80
Crankshaft rear oil seal carrier retaining bolts 9 - 80
Cylinder block blanking plug 20 15 -
Crankshaft pulley retaining bolt a) - -
Engine coolant temperature (ECT) sensor 18 13 -
Exhaust manifold studs 10 - 89
Fuel rail to intake manifold 15 11 -
Knock sensor (KS) retaining bolt 20 15 -
Positive crankcase ventilation (PCV) cover retaining bolts 9 - 80
Thermostat housing retaining bolts 9 - 80
Flywheel to crankshaft retaining bolts a) - -
Transaxle retaining bolts 47 35 -
Torque converter retaining nuts 27 20
Selector lever cable bracket to transaxle 20 15
Intermediate shaft center bearing cap retaining nuts 25 18 -
Ground cable to cylinder head retaining bolt 18 13 -
Suspension strut and spring assembly top mount retaining nuts 25 18 -

a) Refer to procedure in this section.

303-01B Engine - 1.4L Duratorq-TDCi (DV) Diesel > < Engine - Vehicles With: Automatic Transaxle