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303-01B Engine - 1.4L Duratorq-TDCi (DV) Diesel|Description and Operation > < 303-01A Engine - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Specifications

Fiesta 2002.25 (11.2001-)

Engine - 1.4L Duratorq-TDCi (DV) Diesel - Specifications Fiesta 2002.25 (11/2001-)

Engine Data

Description
Code F6JA/F6JB/F6JC
Firing order 1-3-4-2
Bore diameter 73.7 mm
Stroke 82 mm
Displacement 1399 cc
Compression ratio 18:1
Power output at 4000 rpm 50 kW (68 PS)
Torque at 2000 rpm 160 Nm
Idle speed 750 rpm
Maximum oil consumption 0.1L/1000 km

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Ford Formula E SAE 5W-30 engine oil WSS-M2C913-B
Coolant WSS-M97B44-D
Sealer WSE-M4G323-A4

Engine Oil Capacity

Description Liters
Initial fill including oil filter 4.20
Service fill including oil filter 3.80
Service fill without oil filter 3.40

Cylinder Block

Description mm
Cylinder bore diameter 73.700 - 73.716
Main bearings parent bore diameter 53.655 - 53.674
Main bearing clearance - radial 0.017 - 0.043
Main bearing clearance - axial 0.050 - 0.322

Pistons

Description mm
Piston diameter 73.520 - 73.536
Piston clearance in cylinder 0.164 - 0.196
Piston ring end gaps
— upper compression ring 0.200 - 0.350
— lower compression ring 0.200 - 0.400
— oil control ring 0.800 - 1.000

Piston ring gap position: The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil control ring elements. Align the piston ring gaps at 120 degrees to each other.

Crankshaft

Description mm
Main bearing journal end float 0.100 - 0.300
Main bearing journal diameter 49.962 - 49.981
Connecting rod bearing journal diameter 44.975 - 44.991

Connecting Rod

Description mm
Big end bore diameter 48.655 - 48.671
Small end bore diameter 25.000
Connecting rod bearing clearance 0.024-0.070

Piston Pin

Description mm
Piston pin length 59.700 - 60.000
Piston pin diameter 24.995 - 25.000

Camshaft

Description mm
Camshaft end float 0.195 - 0.300
Camshaft bearing journal diameter 23.959 - 23.980

Valves

Description mm
Valve stem to valve guide clearance — intake valve 0.103 - 0.118
Valve stem to valve guide clearance — exhaust valve 0.113 - 0.128

Cylinder Head

Description mm
Thickness of cylinder head gasket with piston protrusion of 0.618 - 0.725 1.252 (two notches)
Thickness of cylinder head gasket with piston protrusion of 0.726 - 0.775 1.303 (three notches)
Thickness of cylinder head gasket with piston protrusion of 0.776 - 0.825 1.351 (one notch)
Thickness of cylinder head gasket with piston protrusion of 0.826 - 0.875 1.404 (four notches)
Thickness of cylinder head gasket with piston protrusion of 0.876 - 0.983 1.455 (five notches)
Maximum distortion — measured longitudinally and diagonally 0.025

Oil Pressure Specifications

Description bar
Oil pressure at idle speed 1.0 - 2.0
Oil pressure at 2000 rpm 2.3 - 3.7

Torque Specifications

Description Nm lb-ft lb-in
Transaxle retaining bolts 47 35 -
Engine rear mount retaining bolts (M10) 48 35 -
Engine front mount retaining bolts 48 35 -
Engine roll restrictor to transaxle bolts 48 35 -
Engine rear mount center nut (M12) 90 66 -
Engine roll restrictor to front axle crossmember bolts 48 35 -
Lower arm ball joint retaining nuts 52 38 -
Intermediate shaft centre bearing cap locknuts 25 18 -
Thermostat housing retaining bolts 7 - 62
Crankshaft pulley retaining bolt a) - -
Flywheel retaining bolts a) - -
Lower crankcase to cylinder block (Crankshaft main bearing cap retaining bolts) a) - -
Lower crankcase to cylinder block (M6) a) - -
Connecting rod bearing cap retaining bolts a) - -
Piston cooling oil spray nozzles 20 15 -
Fuel pump retaining bolts 22 16 -
Fuel pump support bracket retaining bolts 20 15 -
Fuel pump rear support bracket retaining bolts 10 - 89
Fuel pump pulley retaining nut 50 33 -
Noise vibration and harshness (NVH) shield retaining bolts 20 15 -
Fuel injection supply manifold retaining bolts 22 16 -
Fuel injector retaining forks 30 22 -
High pressure fuel supply line nuts to fuel injectors a) - -
High-pressure fuel supply line nuts to fuel injection supply manifold a) - -
Clutch disc and pressure plate retaining bolts 29 21 -
Fuel filter shield 2 - 18
Camshaft upper housing retaining bolts a) - -
Camshaft lower housing retaining bolts a) - -
Camshaft position sensor (CMP) retaining bolt 5 - 45
Timing belt idler pulley stud 7 - 72
Timing belt idler pulley nut 35 26 -
Timing belt tensioner retaining bolt 30 22 -
Brake vacuum pump retaining bolts 20 15 -
Camshaft pulley retaining bolt 43 31 -
Accessory drive belt tensioner retaining bolt 20 15 -
Accessory drive belt idler pulley 45 33 -
Power steering pump support bracket 19 14 -
Water pump retaining bolts 10 - 89
Oil pump pickup tube retaining bolts 7 - 62
Oil cooler retaining bolts 10 - 89
Oil pump retaining bolts 10 - 89
Oil pan drain plug 34 25 -
Oil pan studs 7 - 62
Oil pan retaining bolts and nuts 10 - 89
Oil pressure switch 30 22 -
Oil cooler 10 - 89
Cylinder head bolts a) - -
Timing belt upper cover 4 - 36
Timing belt lower cover 5 - 45
Exhaust manifold studs 8 - 72
Exhaust manifold retaining nuts 25 19 -
Glow plugs 8 - 72
Glow plug wiring loom 2 - 18
Generator front retaining bolts 40 30 -
Generator rear retaining bolts 39 29 -
Generator mounting bracket retaining bolts 19 14 -
Air conditioning compressor retaining bolt 25 17 -
Air conditioning compressor bracket retaining bolt 19 14 -
Intake manifold assembly retaining bolts a) - -
Turbocharger retaining nuts 25 19 -
Turbocharger studs to exhaust manifold 10 - 89
Turbocharger oil return tube retaining bolts 10 - 89
Turbocharger oil supply line union bolt to turbocharger 27 19 -
Turbocharger heat shield retaining bolts 12 9 -
Crankshaft position (CKP) sensor retaining bolt 8 - 72
Starter motor retaining bolts 35 26 -
Exhaust flexible pipe to muffler and tailpipe assembly nuts 47 35 -
Exhaust flexible pipe clamp nut 47 35 -
Catalytic converter to turbocharger nuts 25 18 -
Catalytic converter heat shield upper retaining bolts 3 - 27
Catalytic converter heat shield lower retaining bolts 12 9 -
Exhaust gas recirculation (EGR) tube to intake manifold retaining bolts 5 - 45
EGR cooler retaining bolts 10 - 89
EGR valve retaining bolts 10 - 89
Electronic EGR valve retaining bolts 11 8 -

a) Refer to the procedure in this section.

303-01B Engine - 1.4L Duratorq-TDCi (DV) Diesel|Description and Operation > < 303-01A Engine - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Specifications