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Engine Front Cover > < Oil Pump

Fiesta 2002.25 (11.2001-)

Engine - 2.0L Duratec-HE (MI4) - Crankshaft Rear Seal Fiesta 2002.25 (11/2001-)
In-vehicle Repair

Special Tool(s)

Locking Tool, Flywheel

303-254 (21-135)

Separator, Oil Pan

303-428 (21-179)
Materials
Name
Specification
Cleaner
WSK-M2G342-A 
Silicone Sealant
WSE-M4G323-A4 

Removal
  1. Remove the oil level indicator and oil level indicator tube upper retaining bolt.
  1. Remove the clutch disc and pressure plate.
    For additional information, refer to: Clutch Disc and Pressure Plate (308-01 Clutch, Removal and Installation).
  1. Drain the engine.
    • Allow the oil to drain into a suitable container.

  1. NOTE:
    NOTE:Inspect the oil pan drain plug seal for damage. Install a new drain plug and seal if required.
    Install the drain plug.

  1. Remove the oil level indicator tube lower retaining bolt.

  1. Using the special tool, lock the flywheel in position.

  1. Remove the flywheel.
    • Discard the bolts.

  1. Remove the engine front cover lower retaining bolts.

  1. Remove the oil pan retaining bolts.

  1. Using the special tool, remove the oil pan.

  1. Remove the crankshaft rear seal carrier.
    • Discard the crankshaft rear seal carrier.

Installation
  1. CAUTION:
    CAUTION:Do not remove the the installation sleeve before installation.
    NOTE:
    NOTE:A new crankshaft rear seal carrier is supplied preassembled with an installation sleeve that must be removed following installation.
    NOTE:
    NOTE:Install a new crankshaft rear seal carrier.
    Install the crankshaft rear seal carrier.
    • Tighten the retaining bolts in the sequence shown.
    • Discard the installation sleeve.
  1. Clean the mating faces of the cylinder block, the oil pan and the engine front cover with cleaner.

  1. Apply a 3 mm bead of sealant to the oil pan.

  1. NOTE:
    NOTE:Install the oil pan within 10 minutes of applying the silicone sealant and tighten the retaining bolts within a further 5 minutes.
    Apply a 3 mm bead of sealant to the oil pan.

  1. NOTE:
    NOTE:Do not tighten the retaining bolts at this stage.
    Install the oil pan.

  1. Install the engine front cover lower retaining bolts.

  1. Tighten the oil pan retaining bolts in the sequence shown.

  1. NOTE:
    NOTE:Install new flywheel retaining bolts.
    NOTE:
    NOTE:Do not tighten the flywheel retaining bolts at this stage.
    Install the flywheel.

  1. Using the special tool, lock the flywheel in position.

  1. Tighten the flywheel retaining bolts.
    • Tighten the bolts in the sequence shown in three stages.
    • Stage 1: 50 Nm.
    • Stage 2: 80 Nm.
    • Stage 3: 112 Nm.
  1. Remove the special tool.

  1. Install the oil level indicator tube lower retaining bolt.
  1. Install the clutch disc and pressure plate.
    For additional information, refer to: Clutch Disc and Pressure Plate (308-01 Clutch, Removal and Installation).

  1. Install the oil level indicator and oil level indicator tube upper retaining bolt.
  1. Fill the engine with engine oil.
    For additional information, refer to: Specifications (303-01D Engine - 2.0L Duratec-HE (MI4), Specifications).

Engine Front Cover > < Oil Pump