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Fiesta 2002.25 (11.2001-)

Engine - 2.0L Duratec-HE (MI4) - Oil Pan Fiesta 2002.25 (11/2001-)
In-vehicle Repair

Special Tool(s)

Separator, Oil Pan

303-428 (21-179)
Materials
Name
Specification
Cleaner
WSK-M2G342-A 
Silicone Sealant
WSE-M4G323-A4 

Removal

  1. Disconnect the battery.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Remove the air cleaner.
    For additional information, refer to: Air Cleaner - 2.0L Duratec-HE (MI4) (303-12 Intake Air Distribution and Filtering, Removal and Installation).

  1. Remove the oil level indicator and oil level indicator tube upper retaining bolt.

  1. Loosen the transaxle upper retaining bolts approximately 10 mm.
  1. Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting)
    Jacking (Description and Operation),
    Lifting (Description and Operation).

  1. Remove the oil level indicator tube lower retaining bolt.

  1. Remove the engine support insulator.
  1. Drain the engine.
    • Allow the oil to drain into a suitable container.

  1. NOTE:
    NOTE:Inspect the oil pan drain plug seal for damage. Install a new drain plug and seal if required.
    Install the drain plug.

  1. Loosen the transaxle right-hand retaining bolts approximately 10 mm.

  1. Loosen the transaxle left-hand retaining bolts approximately 10 mm.

  1. Remove the engine front cover lower retaining bolts.

  1. Remove the transaxle lower retaining bolts.
  1. Slide back the transaxle approximately 8 mm.

  1. Remove the oil pan retaining bolts.

  1. Using the special tool, remove the oil pan.

Installation

  1. Clean the mating faces of the cylinder block, the oil pan and the engine front cover with cleaner.

  1. Apply a 3 mm bead of sealant to the oil pan.

  1. NOTE:
    NOTE:Install the oil pan within 10 minutes of applying the silicone sealant and tighten the retaining bolts within a further 5 minutes.
    Apply a 3 mm bead of sealant to the oil pan.

  1. NOTE:
    NOTE:Do not tighten the oil pan retaining bolts at this stage.
    Install the oil pan.

  1. NOTE:
    NOTE:Do not tighten the transaxle lower retaining bolts at this stage.
    Install the transaxle lower retaining bolts.

  1. Install the engine front cover lower retaining bolts.

  1. Tighten the oil pan retaining bolts in the sequence shown.

  1. Tighten the transaxle lower retaining bolts.

  1. Install the engine support insulator.

  1. Install the oil level indicator tube lower retaining bolt.

  1. Tighten the transaxle left-hand retaining bolts.

  1. Tighten the transaxle right-hand retaining bolts.
  1. Lower the vehicle.

  1. Tighten the transaxle upper retaining bolts.

  1. Install the oil level indicator and oil level indicator tube upper retaining bolt.
  1. Install the air cleaner.
    For additional information, refer to: Air Cleaner - 2.0L Duratec-HE (MI4) (303-12 Intake Air Distribution and Filtering, Removal and Installation).
  1. Connect the battery.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Fill the engine with engine oil.
    For additional information, refer to: Specifications (303-01D Engine - 2.0L Duratec-HE (MI4), Specifications).

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