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Crankshaft Rear Seal > < In-vehicle Repair|Oil Pan

Fiesta 2002.25 (11.2001-)

Engine - 1.6L Duratorq-TDCi (DV) Diesel - Oil Pump Fiesta 2002.25 (11/2001-)
In-vehicle Repair

Special Tool(s)

Remover, Crankshaft Seal

303-293

Installer, Crankshaft Front Seal

303-733
General Equipment
Trolley jack
Materials
Name
Specification
Silicone Sealant
WSE-M4G323-A4 
  1. Remove the oil pan.
    For additional information, refer to: Oil Pan (303-01E Engine - 1.6L Duratorq-TDCi (DV) Diesel, In-vehicle Repair).
  1. Remove the timing belt.
    For additional information, refer to: Timing Belt (303-01E Engine - 1.6L Duratorq-TDCi (DV) Diesel, In-vehicle Repair).

  1. Install the engine front mount bracket.
    • Install the retaining bolts finger tight.

  1. Install the engine front mount.
    • Install the retaining bolts finger tight.
  1. Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting)
    Jacking (Description and Operation),
    Lifting (Description and Operation).

6. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Crankshaft position (CKP) sensor retaining bolt
2
-
CKP sensor
3
-
Timing belt guide
4
-
Crankshaft front seal
See Removal Detail
See Installation Detail
5
-
Oil pick up tube retaining bolts
6
-
Oil pick up tube
7
-
Oil pump retaining bolts
See Removal Detail
See Installation Detail
8
-
Oil pump

7. To install, reverse the removal procedure.

Removal Details

Item 4 : Crankshaft front seal
  1. Remove the crankshaft pulley Woodruff key.

  1. Using the special tool, remove the crankshaft front seal.
    • Discard the seal.

Item 7 : Oil pump retaining bolts
  1. Remove the oil pump retaining bolts.

Installation Details

Item 7 : Oil pump retaining bolts
  1. CAUTION:
    CAUTION:Make sure that any sealant residue does not enter the lower crankcase and the cylinder block blind holes. Failure to follow this instruction may result in damage to the engine assembly.
    NOTE:
    NOTE:Do not damage the mating faces.
    Clean the mating faces of the lower crankcase and the cylinder block.

  1. CAUTION:
    CAUTION:Install the oil pump within four minutes of applying the sealant.
    Apply a 5 mm bead of sealant to the mating face of the lower crankcase and the cylinder block.

  1. Install the oil pump retaining bolts.
    • Tighten the bolts in two stages in the sequence shown.
    • Stage 1: Install the retaining bolts finger tight.
    • Stage 2: 10 Nm.

Item 4 : Crankshaft front seal
  1. NOTE:
    NOTE:A new crankshaft front seal is supplied with an alignment sleeve which will be pushed out during installation.
    Using the special tool, install the crankshaft front seal.

  1. Install the crankshaft pulley Woodruff key.

  1. Using a trolley jack with suitable wooden blocks, support the engine.

Crankshaft Rear Seal > < In-vehicle Repair|Oil Pan