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Catalytic Converter - 1.6L Duratorq-TDCi (DV) Diesel > < Catalytic Converter - 2.0L Duratec-HE (MI4)

Fiesta 2002.25 (11.2001-)

Exhaust System - Catalytic Converter—1.4L Duratorq-TDCi (DV) Diesel Fiesta 2002.25 (11/2001-)
Removal and Installation

Materials
Name
Specification
Grease
SA-M1C9107-A 

Removal
  1. Remove the catalytic converter heat shield.

  1. Remove and discard the catalytic converter to turbocharger retaining bolts.
  1. Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting)
    Jacking (Description and Operation),
    Lifting (Description and Operation).

  1. CAUTION:
    CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure.
    Support the exhaust flexible pipe with a support wrap or splint.

  1. CAUTION:
    CAUTION:Take care when removing the exhaust hanger insulator to prevent damage.
    Remove the exhaust hanger insulator.

  1. Remove and discard the exhaust flexible pipe to muffler and tailpipe assembly retaining nuts.

  1. Remove the catalytic converter.

Installation
  1. CAUTION:
    CAUTION:Never use jointing compound forward of the catalytic converter.
    NOTE:
    NOTE:Align the flat surface of the catalytic converter flange to the flat surface of the turbocharger flange.
    NOTE:
    NOTE:Do not fully tighten the catalytic converter support brackets retaining bolts at this stage.
    Install the catalytic converter.

  1. NOTE:
    NOTE:Install new exhaust flexible pipe to muffler and tailpipe assembly retaining nuts.
    Install the exhaust flexible pipe to muffler and tailpipe assembly retaining nuts.

  1. CAUTION:
    CAUTION:Take care when installing the exhaust hanger insulator to prevent damage.
    Check the exhaust hanger insulator for damage. Install a new exhaust hanger insulator if required.
  1. Lower the vehicle.

  1. NOTE:
    NOTE:Install new catalytic converter to turbocharger retaining bolts.
    NOTE:
    NOTE:Coat the catalytic converter to turbocharger retaining bolts with grease.
    Install the catalytic converter to turbocharger retaining bolts.

  1. Install the catalytic converter heat shield.
  1. Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting)
    Jacking (Description and Operation),
    Lifting (Description and Operation).

  1. Tighten the catalytic converter support brackets retaining bolts.

  1. Tighten the catalytic converter to catalytic converter support brackets retaining bolts.

  1. CAUTION:
    CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure.
    Remove the exhaust flexible pipe support wrap or splint.
  1. Lower the vehicle.

Catalytic Converter - 1.6L Duratorq-TDCi (DV) Diesel > < Catalytic Converter - 2.0L Duratec-HE (MI4)