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Catalytic Converter - 1.4L Duratorq-TDCi (DV) Diesel > < Exhaust System

Fiesta 2002.25 (11.2001-)

Exhaust System - Catalytic Converter—2.0L Duratec-HE (MI4) Fiesta 2002.25 (11/2001-)
Removal and Installation

Materials
Name
Specification
Grease
SA-M1C9107-A 
NOTE:
NOTE:If installing a new catalytic converter to the original exhaust system, a new muffler and tailpipe assembly must also be installed.
  1. Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting)
    Jacking (Description and Operation),
    Lifting (Description and Operation).

  1. CAUTION:
    CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure.
    Support the exhaust flexible pipe with a support wrap or splint.

3. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Catalytic converter monitor sensor electrical connector
2
-
Catalytic converter monitor sensor
3
-
Exhaust hanger insulator
See Removal Detail
See Installation Detail
4
-
Catalytic converter to exhaust flexible pipe retaining nuts
5
-
Catalytic converter to muffler and tailpipe assembly retaining clamp
See Removal Detail
See Installation Detail
6
-
Catalytic converter.
See Removal Detail
See Installation Detail

4. To install, reverse the removal procedure.

Removal Details

Item 3 : Exhaust hanger insulator

CAUTION:
CAUTION:Take care when removing the exhaust hanger insulator to prevent damage.

Item 5 : Catalytic converter to muffler and tailpipe assembly retaining clamp

NOTE:
NOTE:Discard the catalytic converter to muffler and tailpipe assembly clamp retaining nut.

Item 6 : Catalytic converter.

CAUTION:
CAUTION:Using cable ties, support the muffler and tailpipe assembly to prevent damage to the exhaust hanger insulators.
NOTE:
NOTE:Discard the catalytic converter to exhaust flexible pipe gasket.

Installation Details

Item 6 : Catalytic converter.

NOTE:
NOTE:Remove the cable ties.
NOTE:
NOTE:Install a new catalytic converter to exhaust flexible pipe gasket.

Item 5 : Catalytic converter to muffler and tailpipe assembly retaining clamp

NOTE:
NOTE:Install a new catalytic converter to muffler and tailpipe assembly clamp retaining nut.

Item 3 : Exhaust hanger insulator

CAUTION:
CAUTION:Take care when installing the exhaust hanger insulator to prevent damage.
NOTE:
NOTE:Check the exhaust hanger insulator for damage. Install a new exhaust hanger insulator if required.

Catalytic Converter - 1.4L Duratorq-TDCi (DV) Diesel > < Exhaust System