ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Exhaust Flexible Pipe - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel > < Catalytic Converter - 1.6L Duratorq-TDCi (DV) Diesel
Exhaust System - Exhaust Flexible Pipe—2.0L Duratec-HE (MI4) Fiesta 2002.25 (11/2001-)
Removal and Installation

Name
Specification
Grease
SA-M1C9107-A 
  1. Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting)
    Jacking (Description and Operation),
    Lifting (Description and Operation).

2. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Heated oxygen sensor (HO2S) electrical connector
2
-
HO2S
4
-
Exhaust flexible pipe to muffler and tailpipe assembly retaining nuts
See Removal Detail
See Installation Detail
5
-
Exhaust flexible pipe
6
-
Exhaust flexible pipe gaskets

3. To install, reverse the removal procedure.

CAUTION:
CAUTION:Never use jointing compound forward of the catalytic converter.

Removal Details

Item 3 : Exhaust flexible pipe to exhaust manifold retaining nuts

  1. CAUTION:
    CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure.
    Support the exhaust flexible pipe with a support wrap or splint.

Item 4 : Exhaust flexible pipe to muffler and tailpipe assembly retaining nuts

  1. CAUTION:
    CAUTION:Twisting the exhaust flexible pipe more than 2 degrees may cause damage resulting in failure.
    NOTE:
    NOTE:Use a pry-bar to prevent the exhaust flexible pipe from twisting when removing the exhaust flexible pipe to catalytic converter retaining nuts.
    Remove the exhaust flexible pipe to catalytic converter retaining nuts.

Installation Details

Item 4 : Exhaust flexible pipe to muffler and tailpipe assembly retaining nuts

  1. CAUTION:
    CAUTION:Twisting the exhaust flexible pipe more than 2 degrees may cause damage resulting in failure.
    NOTE:
    NOTE:Use a pry-bar to prevent the exhaust flexible pipe from twisting when installing the exhaust flexible pipe to catalytic converter retaining nuts.
    Install the exhaust flexible pipe to catalytic converter retaining nuts.

Item 3 : Exhaust flexible pipe to exhaust manifold retaining nuts

  1. CAUTION:
    CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure.
    Remove the exhaust flexible pipe support wrap or splint.

Exhaust Flexible Pipe - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel > < Catalytic Converter - 1.6L Duratorq-TDCi (DV) Diesel