ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Headlamp Masking - Vehicles Built From: 10-2005 > < Headlamp Adjustment
Exterior Lighting - Headlamp Masking—Vehicles Built Up To: 10/2005 Fiesta 2002.25 (11/2001-)
General Procedures

All vehicles
NOTE:
NOTE:The templates are different for LHD and RHD vehicles. The templates are different for the left and right-hand headlamps.
  1. Print out the corresponding templates at the end of this operation.
  1. Measure dimension X on the printout of the template.
  1. Calculate the enlargement/reduction factor Y for the photocopier using the following formula: Y=Z÷X×100.
    • X = measurement on the printout of the template in mm
    • Y = enlargement/reduction factor in %
    • Z = original dimension in mm = 25
  1. Enlarge/reduce the printout with a photocopier by the calculated percentage.
    • Compare dimension X on the photocopy with the original dimension.
  1. Cut out the prepared template for the headlamp.
  1. Cut out the shaded areas.
LHD vehicles

  1. NOTE:
    NOTE:Right-hand headlamp only.
    Align the template on the lens of the headlamp.
    1. Template
    1. Area to be masked
    1. Alignment edges on the headlamp lens

  1. NOTE:
    NOTE:Left-hand headlamp only.
    Align the template on the lens of the headlamp.
    1. Template
    1. Area to be masked
    1. Alignment edges on the headlamp lens
RHD vehicles

  1. NOTE:
    NOTE:Right-hand headlamp only.
    Align the template on the lens of the headlamp.
    1. Template
    1. Area to be masked
    1. Alignment edges on the headlamp lens

  1. NOTE:
    NOTE:Left-hand headlamp only.
    Align the template on the lens of the headlamp.
    1. Template
    1. Area to be masked
    1. Alignment edges on the headlamp lens
All vehicles
  1. CAUTION:
    CAUTION:Do not damage the surface of the headlamp.
    Copy the outline of the template with a suitable pen onto the headlamp lens.
  1. Remove the template.
  1. NOTE:
    NOTE:Make sure that the marked area is not exceeded.
    Mask the marked area with opaque black adhesive tape.
  1. Repeat steps 11 to 13 for the headlamp on the other side.
  1. Template for LHD vehicles, right-hand headlamp
    • Alignment edges

  1. Template for LHD vehicles, left-hand headlamp
    • Alignment edges

  1. Template for RHD vehicles, right-hand headlamp
    • Alignment edges

  1. Template for RHD vehicles, left-hand headlamp
    • Alignment edges

Headlamp Masking - Vehicles Built From: 10-2005 > < Headlamp Adjustment