ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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307-01 Automatic Transmission-Transaxle - Vehicles With: 4F27E|Description and Operation > < Intake Manifold Runner Control (IMRC) Actuator - 2.0L Duratec-ST (Zetec)

Focus 1999 (08.1998-12.2004)

Automatic Transmission/Transaxle - Vehicles With: 4F27E - Specifications Focus 1999 (08/1998-12/2004)

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Automatic transmission fluid WSS-M2C202-B
Sealant-loctite 270 SD-M4G9107-A
Loctite 5699 WSS-M4G320-A3

Capacities

Litres
Transmission fluid (incl. cooler and tubes) 6.7

Transfer Shaft Shim Selection Chart

Tool Reading mm Shim Thickness mm (in) Part Number
0.34-0.39 0.48-0.52 (0.0188-0.0204) XS4P-7H367-AB
0.39-0.44 0.53-0.57 (0.0208-0.0224) XS4P-7H367-BB
0.44-0.49 0.58-0.62 (0.0228-0.0244) XS4P-7H367-CB
0.49-0.54 0.63-0.67 (0.0248-0.0263) XS4P-7H367-DB
0.54-0.59 0.68-0.72 (0.0267-0.0283) XS4P-7H367-EB
0.59-0.64 0.73-0.77 (0.0287-0.0303) XS4P-7H367-FB
0.64-0.69 0.78-0.82 (0.0307-0.0322) XS4P-7H367-GB
0.69-0.74 0.83-0.87 (0.0326-0.0342) XS4P-7H367-HB
0.74-0.79 0.88-0.92 (0.0346-0.0362) XS4P-7H367-JB
0.79-0.84 0.93-0.97 (0.0366-0.0381) XS4P-7H367-KB
0.84-0.89 0.98-1.02 (0.0381-0.0401) XS4P-7H367-LB
0.89-0.94 1.03-1.07 (0.0405-.00421) XS4P-7H367-MB
0.94-0.99 1.08-1.12 (0.0425-0.0440) XS4P-7H367-NB
0.99-1.04 1.13-1.17 (0.0444-0.0460) XS4P-7H367-PB
1.04-1.09 1.18-1.22 (0.0464-0.0480) XS4P-7H367-RB
1.09-1.14 1.23-1.27 (0.0488-0.0500) XS4P-7H367-SB
1.14-1.19 1.28-1.32 (0.0503-0.0519) XS4P-7H367-TB

Differential Shaft Shim Selection Chart

Tool Reading mm Part Number Shim Thickness mm (in)
0.28-0.33 XS4P-7F119-AB 0.48-0.52 (0.0188-0.0204)
0.33-0.38 XS4P-7F119-BB 0.53-0.57 (0.0208-0.0224)
0.38-0.43 XS4P-7F119-CB 0.58-0.62 (0.0228-0.0244)
0.43-0.48 XS4P-7F119-DB 0.63-0.67 (0.0248-0.0263)
0.48-0.53 XS4P-7F119-EB 0.68-0.72 (0.0267-0.0283)
0.53-0.58 XS4P-7F119-FB 0.73-0.77 (0.0287-0.0303)
0.58-0.63 XS4P-7F119-GB 0.78-0.82 (0.0307-0.0322)
0.63-0.68 XS4P-7F119-HB 0.83-0.87 (0.0326-0.0342)
0.68-0.73 XS4P-7F119-JB 0.88-0.92 (0.0346-0.0362)
0.73-0.78 XS4P-7F119-KB 0.93-0.97 (0.0366-0.0381)
0.78-0.83 XS4P-7F119-LB 0.98-1.02 (0.0385-0.0401)
0.83-0.88 XS4P-7F119-MB 1.03-1.07 (0.0405-0.0421)
0.88-0.93 XS4P-7F119-NB 1.08-1.12 (0.0425-0.0440)
0.93-0.98 XS4P-7F119-PB 1.13-1.17 (0.0444-0.0460)
0.98-1.03 XS4P-7F119-RB 1.18-1.22 (0.0464-0.0480)
1.03-1.08 XS4P-7F119-SB 1.23-1.27 (0.0484-0.0500)
1.08-1.13 XS4P-7F119-TB 1.28-1.32 (0.0503-0.0519)
1.13-1.18 XS4P-7F119-UB 1.33-1.37 (0.0523-0.0539)
1.18-1.23 XS4P-7F119-VB 1.38-1.42 (0.0543-0.0559)
1.23-1.28 XS4P-7F119-XB 1.43-1.47 (0.0562-0.0578)
1.28-1.33 XS4P-7F119-YB 1.48-1.52 (0.0582-0.0598)
1.33-1.38 XS4P-7F119-ZB 1.53-1.57 (0.0602-0.0618)

Solenoid Operation Chart - Converter Engaged

Base Gearshift Selector Position Powertrain Control Module (PCM) Commanded Gear 4F27E Solenoid States - Converter Engaged
– – SSA SSB SSC SSD SSE PCA
D 2 Off On On Off On –
– 3 Off On On Off Off –
– 4 On On On Off Off –

Solenoid Operation Chart - Converter Disengaged

Base Gearshift Selector Position Powertrain Control Module (PCM) Commanded Gear 4F27E Solenoid States - Converter Disengaged
– – SSA SSB SSC SSD SSE PCA
P/N P/N On Off Not fed Not fed Not fed –
R R Off Off Not fed Off Not fed –
D 1 Off Off Off On On –
– 1 (M) On On Off Off On –
– 2 Off Off Off Off On –
– 3 Off Off Off Off Off –
– 4 On Off On Off Off –

Clutch Plate Usage and Clearance Specification Chart

Clutch Steel Plates Friction Plates Clearance mm (in) Selective Snap Ring Part Numbers Selective Snap Ring Thickness mm (in)
Forward 4 4 1.5-1.8 (0.0590-0.0708 – 1.15-1.25 (0.0452-0.0492)
Forward 4 4 1.5-1.8 (0.0590-0.0708 – 1.35-1.45 (0.0531-0.0570)
Forward 4 4 1.5-1.8 (0.0590-0.0708 – 1.55-1.65 (0.0610-0.0649)
Forward 4 4 1.5-1.8 (0.0590-0.0708 – 1.75-1.85 (0.0688-0.0728)
Forward 4 4 1.5-1.8 (0.0590-0.0708 – 1.95-2.05 (0.0767-0.0807)
Forward 4 4 1.5-1.8 (0.0590-0.0708 – 2.15-2.25 (0.0846-0.0885)
Direct 3 3 1.0-1.3 (0.393-0.0511) – 1.15-1.25 (0.0452-0.0492)
Direct 3 3 1.0-1.3 (0.393-0.0511) – 1.35-1.45 (0.0531-0.0570)
Direct 3 3 1.0-1.3 (0.393-0.0511) – 1.55-1.65 (0.0610-0.0649)
Direct 3 3 1.0-1.3 (0.393-0.0511) – 1.75-1.85 (0.0688-0.0728)
Direct 3 3 1.0-1.3 (0.393-0.0511) – 1.95-2.05 (0.0767-0.0807)
Direct 3 3 1.0-1.3 (0.393-0.0511) – 2.15-2.25 (0.0846-0.0885)
Reverse 2 2 1.0-1.3 (0.0393-0.0511) – 1.15-1.25 (0.0452-0.0492)
Reverse 2 2 1.0-1.3 (0.0393-0.0511) – 1.35-1.45 (0.0531-0.0570)
Reverse 2 2 1.0-1.3 (0.0393-0.0511) – 1.55-1.65 (0.0610-0.0649)
Reverse 2 2 1.0-1.3 (0.0393-0.0511) – 1.75-1.85 (0.0688-0.0728)
Reverse 2 2 1.0-1.3 (0.0393-0.0511) – 1.95-2.05 (0.0767-0.0807)
Reverse 2 2 1.0-1.3 (0.0393-0.0511) – 2.15-2.25 (0.0846-0.0885)
Low/Reverse 5 5 2.2-2.5 (0.0866-0.0984) – 1.75-1.85 (0.0688-0.0728)
Low/Reverse 5 5 2.2-2.5 (0.0866-0.0984) – 1.95-2.05 (0.0767-0.0807)
Low/Reverse 5 5 2.2-2.5 (0.0866-0.0984) – 2.15-2.25 (0.0846-0.0885)
Low/Reverse 5 5 2.2-2.5 (0.0866-0.0984) – 2.35-2.45 (0.0925-0.0964)
Low/Reverse 5 5 2.2-2.5 (0.0866-0.0984) – 2.55-2.65 (0.1003-0.1043)
Low/Reverse 5 5 2.2-2.5 (0.0866-0.0984) – 2.75-2.85 (0.1082-0.1122)
Low/Reverse 5 5 2.2-2.5 (0.0866-0.0984) – 2.95-3.05 (0.1161-0.1200)

Intermediate/Overdrive Band Bolt Chart

Bolt Length Ford Part Number Bolt Head Number
39.0 mm – 7
38.5 mm – 6
38.0 mm – 5
37.5 mm – 4
37.0 mm – 3
36.5 mm – 2
36.0 mm – 1

Reference: Band/Clutch Application Chart

Gear Forward Clutch Direct Clutch Reverse Clutch Intermediate/Overdrive Band Low Reverse Clutch Low One-Way Clutch Ratio
P – – – – – – –
R – – X – X – 2.649
N – – – – – – –
4th – X – X – – 0.726
3rd X X – – – – 1.000
2nd X – – X – – 1.498
1st X – – – – X 2.816
1st (Manual) X – – – X X 2.816

Line Pressure Chart

Trans. Range Idle (KPA) Idle (PSI) Stall (KPA) Stall (PSI)
4F27E P. N 345-450 50-65 1240-1450 180-210
4F27E R 450-585 65-85 1930-2310 280-335
4F27E D. 2. 1 345-450 50-65 1240-1450 180-210

Stall Speed Chart

Engine RPM
1.6L 2300 - 2650
2.0L Zetec-E 2300 - 2800

Torque Specifications

Description Nm lb-ft lb-in
Transaxle flange bolts 48 35 -
Starter motor bolts 35 26 -
Torque converter to flywheel 37 27 -
Selector lever cable mounting bracket 20 15 -
Selector lever cable grommet 9 - 80
Selector lever assembly to transaxle 9 - 80
Selector lever cable to selector shaft 23 17 -
Filler tube to transaxle 8 - 71
Filler tube to selector lever cable mounting bracket 8 - 71
Fluid tube fitting to transaxle 37 27 -
Fluid tube to fitting 25 18 -
Right-hand halfshaft retaining clip 25 18 -
Upper suspension strut nut 48 35 -
Battery tray 25 18 -
Wheel nuts 85 63 -
Lower suspension arm 50 37 -
Rear engine support insulator 48 35 -
Rear engine mounting nut 133 98 -
Roll restrictor to frame 48 35 -
Roll restrictor to transaxle 48 35 -
Front exhaust pipe flange 47 35 -
Tie-rod end to spindle carrier 48 35
Vehicle speed sensor (VSS) 10 - 89
Oil pan to transaxle 10 - 89
Transmission range (TR) sensor 10 - 89
Turbine shaft speed (TSS) sensor 10 - 89
Intermediate/overdrive servo piston cover 13 10 -
Manual lever shaft locking shaft 13 10 -
Final drive input gear bearing retaining nut rotational torque 0.4-0.7 - 3.6-6.3
Final drive input gear bearing retaining nut pre-load 400-450 256-332 -
Parking pawl 13 10 -
Torque converter housing 22 16 -
Main control assembly 9 - 80
Solenoid cable clip 10 - 89
Intermediate/overdrive band anchor 45 33 -
Transmission housing cover 22 16 -
Fluid pump to transaxle 22 16 -

307-01 Automatic Transmission-Transaxle - Vehicles With: 4F27E|Description and Operation > < Intake Manifold Runner Control (IMRC) Actuator - 2.0L Duratec-ST (Zetec)