Focus 1999 (08.1998-12.2004) Workshop Manual
- Mechanical Repairs
- 1 General Information
- 100 Service Information
- 100-00 General Information
- 100-01 Identification Codes
- Description and Operation
- 100-02 Jacking and Lifting
- Description and Operation
- 100-04 Noise, Vibration and Harshness
- Description and Operation
- Noise, Vibration and Harshness (NVH)
- Diagnosis and Testing
- Description and Operation
- 100 Service Information
- 2 Chassis
- 204 Suspension
- 204-00 Suspension System - General Information
- 204-00 Suspension System - General Information|Specifications
- Diagnosis and Testing
- 204-01 Front Suspension
- 204-01 Front Suspension|Specifications
- Description and Operation
- Diagnosis and Testing
- Front Suspension
- Removal and Installation
- Front Suspension
- Diagnosis and Testing
- 204-02 Rear Suspension
- 204-02 Rear Suspension|Specifications
- Description and Operation
- Diagnosis and Testing
- Rear Suspension
- Removal and Installation
- Wheel Hub
- Rear Wheel Bearing - Vehicles With: Rear Drum Brakes
- Rear Wheel Bearing - Vehicles With: Rear Disc Brakes
- Front Lower Arm
- Rear Lower Arm
- Upper Arm
- Rear Stabilizer Bar
- Wheel Spindle
- Rear Shock Absorber
- Rear Shock Absorber - 3-Door-4-Door
- Diagnosis and Testing|Removal and Installation|Spring
- Spring - Wagon
- Crossmember
- Rear Suspension
- Diagnosis and Testing
- 204-04 Wheels and Tires
- 204-04 Wheels and Tires|Specifications
- Diagnosis and Testing
- Removal and Installation
- Wheels and Tires
- 204-00 Suspension System - General Information
- 205 Driveline
- 205-04 Front Drive Halfshafts
- 205-04 Front Drive Halfshafts|Specifications
- Description and Operation
- Diagnosis and Testing
- Front Drive Halfshafts
- Removal and Installation
- Front Drive Halfshafts
- Diagnosis and Testing
- 205-04 Front Drive Halfshafts
- 206 Brake System
- 206-00 Brake System - General Information
- Description and Operation
- Brake System
- Diagnosis and Testing
- Description and Operation
- 206-02 Drum Brake
- 206-02 Drum Brake|Specifications
- Description and Operation
- Diagnosis and Testing
- Drum Brake
- Removal and Installation
- Drum Brake
- Diagnosis and Testing
- 206-03 Front Disc Brake
- Description and Operation
- Front Disc Brake
- Diagnosis and Testing
- Front Disc Brake
- Removal and Installation
- Brake Pads
- Brake Disc
- Brake Caliper
- Brake Disc - 2.0L Duratec-ST (Zetec)
- Disassembly and Assembly
- 206-03 Front Disc Brake|Specifications
- Description and Operation
- 206-04 Rear Disc Brake
- 206-04 Rear Disc Brake|Specifications
- Description and Operation
- Rear Disc Brake
- Diagnosis and Testing
- Rear Disc Brake
- Removal and Installation
- 206-05 Parking Brake and Actuation
- 206-05 Parking Brake and Actuation|Specifications
- Description and Operation
- Parking Brake
- Diagnosis and Testing
- Parking Brake
- General Procedures
- Parking Brake Cable Adjustment
- Removal and Installation
- 206-06 Hydraulic Brake Actuation
- 206-06 Hydraulic Brake Actuation|Specifications
- Description and Operation
- Diagnosis and Testing
- Hydraulic Brake Actuation
- 206-07 Power Brake Actuation
- Description and Operation
- Brake Booster
- Diagnosis and Testing
- Power Brake System
- Removal and Installation
- 206-07 Power Brake Actuation|Specifications
- Description and Operation
- 206-09A Anti-Lock Control
- 206-09A Anti-Lock Control|Specifications
- Description and Operation
- Anti-Lock Control
- Diagnosis and Testing
- 206-09B Anti-Lock Control - Traction Control
- 206-09B Anti-Lock Control - Traction Control|Specifications
- Description and Operation
- Anti-Lock Control - Traction Control
- Diagnosis and Testing
- 206-09C Anti-Lock Control - Stability Assist
- 206-09C Anti-Lock Control - Stability Assist|Specifications
- Description and Operation
- Diagnosis and Testing
- Anti-Lock Control - Stability Assist
- Removal and Installation
- Hydraulic Control Unit (HCU) - Vehicles Built Up To: 10-2001
- Hydraulic Control Unit (HCU) - Vehicles Built From: 10-2001
- Stability Assist Module - Vehicles Built Up To: 10-2001 LHD
- Stability Assist Module - Vehicles Built From: 10-2001
- Stability Assist Module - Vehicles Built Up To: 10-2001 RHD
- Rear Wheel Speed Sensor
- Yaw Rate Sensor - Vehicles Built Up To: 10-2001
- Steering Wheel Rotation Sensor - Vehicles Built From: 03-2002
- Steering Wheel Rotation Sensor - Vehicles Built Up To: 03-2002
- Accelerometer - Vehicles Built Up To: 10-2001
- Yaw Rate Sensor and Accelerometer
- Anti-Lock Control - Stability Assist
- Diagnosis and Testing
- 206-00 Brake System - General Information
- 211 Steering System
- 211-00 Steering System - General Information
- 211-00 Steering System - General Information|Specifications
- Description and Operation
- Steering System
- Diagnosis and Testing
- Steering System
- General Procedures
- Power Steering System Flushing - 1.6L Zetec-SE (Sigma)-1.8L Zetec-E (Zetec)-1.4L Zetec-SE (Sigma)-2.0L Zetec-E (Zetec)
- Power Steering System Flushing - 1.8L Duratorq-TDDi (Kent) Diesel-1.8L Endura-DI (Kent) Diesel (75 PS-90 PS)
- Power Steering System Flushing - 1.8L Duratorq-TDCi (Kent) Diesel (115 PS)
- Power Steering System Bleeding
- Power Steering System Purging
- Power Steering System Filling
- 211-02 Power Steering
- 211-02 Power Steering|Specifications
- Description and Operation
- Diagnosis and Testing
- Power Steering
- Removal and Installation
- Power Steering Pump - 1.4L-1.6L, Vehicles With: Air Conditioning
- Power Steering Pump - 1.4L-1.6L, Vehicles Without: Air Conditioning
- Power Steering Pump - 1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Power Steering Pump - 1.8L Diesel
- Power Steering Pump - 2.0L Duratec-ST (Zetec)
- Power Steering Pump Pulley - 1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Power Steering Pump Pulley - 1.6L Zetec-SE (Sigma)-1.4L Zetec-SE (Sigma)-1.8L Diesel
- Power Steering Pump to Steering Gear Pressure Line
- Power Steering Fluid Cooler
- Steering Gear
- Steering Gear Bushing
- Power Steering
- Diagnosis and Testing
- 211-03 Steering Linkage
- Description and Operation
- Steering Linkage
- Diagnosis and Testing
- Steering Linkage
- Removal and Installation
- 211-03 Steering Linkage|Specifications
- Description and Operation
- 211-04 Steering Column
- 211-04 Steering Column|Specifications
- Description and Operation
- Steering Column - Vehicles Built Up To: 03-2002
- Diagnosis and Testing
- Steering Column
- Removal and Installation
- Steering Column - Vehicles Built From: 03-2002
- 211-05 Steering Column Switches
- Description and Operation
- Steering Column Switches
- Diagnosis and Testing
- Steering Column Switches
- Removal and Installation
- Description and Operation
- 211-00 Steering System - General Information
- 204 Suspension
- 3 Powertrain
- 303 Engine
- 303-00 Engine System - General Information
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Camshaft Bearing Journal Diameter
- Camshaft End Play
- Camshaft Bearing Journal Clearance
- Camshaft Lobe Lift
- Camshaft Surface Inspection
- Crankshaft Main Bearing Journal Diameter
- Crankshaft End Play
- Crankshaft Main Bearing Journal Clearance
- Cylinder Bore Taper
- Piston Pin to Bore Diameter
- Piston Inspection
- Piston Ring End Gap
- Piston Diameter
- Piston Pin Diameter
- Piston Ring-to-Groove Clearance
- Connecting Rod Large End Bore
- Valve Stem Diameter
- Flywheel Inspection
- Cylinder Head Distortion
- Flywheel Inspection - 2.0L Duratec-ST (Zetec)-1.8L Diesel, Vehicles With: Dual Mass Flywheel
- Cylinder Block Distortion
- Exhaust Manifold Cleaning and Inspection
- Bearing Inspection
- Valve Seat Inspection
- Diagnosis and Testing
- 303-01A Engine - 1.4L-1.6L
- 303-01A Engine - 1.4L-1.6L|Specifications
- Description and Operation
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Valve Clearance
- In-vehicle Repair
- Intake Manifold
- Valve Cover
- Crankshaft Front Seal
- Crankshaft Rear Seal
- Valve Seals
- In-vehicle Repair|Valves
- Camshafts
- Camshaft Seal
- Timing Belt
- Exhaust Manifold
- Cylinder Head
- In-vehicle Repair|Oil Pan
- Removal
- Engine - Vehicles With: Manual Transaxle
- Engine - Vehicles With: 4-Speed Automatic Transmission (4F27E)
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- 303-01A Engine - 1.4L-1.6L|Engine
- Diagnosis and Testing
- 303-01B Engine - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- 303-01B Engine - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)|Specifications
- Description and Operation
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Valve Clearance
- In-vehicle Repair
- Intake Manifold
- Intake Manifold - Liquified Petroleum Gas (LPG)
- Crankshaft Front Seal
- Valve Seals
- Valve Springs
- In-vehicle Repair|Valves
- Camshafts
- Camshaft Seal
- Timing Belt
- Exhaust Manifold
- Cylinder Head
- Crankshaft Rear Seal
- Oil Pump
- In-vehicle Repair|Oil Pan
- Removal
- 303-01B Engine - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)|Engine
- Diagnosis and Testing
- 303-01C Engine - 1.8L Diesel
- Specifications - Vehicles Without: Common Rail Fuel Injection
- Specifications - Vehicles With: Common Rail Fuel Injection
- Description and Operation
- Engine - 1.8L Diesel, Vehicles Without: Common Rail Fuel Injection
- Engine - 1.8L Diesel, Vehicles With: Common Rail Fuel Injection
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Valve Clearance
- In-vehicle Repair
- Valve Cover
- Crankshaft Front Seal
- Valve Seals
- Camshaft
- Camshaft Seal
- Timing Belt
- Exhaust Manifold
- Cylinder Head - 1.8L Diesel, Vehicles Without: Common Rail Fuel Injection
- Cylinder Head - 1.8L Diesel, Vehicles With: Common Rail Fuel Injection
- In-vehicle Repair|Oil Pan
- Crankshaft Rear Seal
- Removal
- In-vehicle Repair|Engine
- Disassembly
- Engine - 1.8L Diesel, Vehicles Without: Common Rail Fuel Injection
- Engine - 1.8L Diesel, Vehicles With: Common Rail Fuel Injection
- Disassembly and Assembly of Subassemblies
- 303-01G Engine - 2.0L Duratec-ST (Zetec)
- Description and Operation
- 303-01G Engine - 2.0L Duratec-ST (Zetec)|Engine
- Diagnosis and Testing
- Diagnosis and Testing|Engine
- General Procedures
- Valve Clearance Adjustment
- In-vehicle Repair
- Intake Manifold
- Crankshaft Front Seal
- Valve Seals
- Valve Springs
- In-vehicle Repair|Valves
- Camshafts
- Timing Belt
- Exhaust Manifold
- Cylinder Head
- In-vehicle Repair|Oil Pan
- Crankshaft Rear Seal
- Oil Pump
- Removal
- In-vehicle Repair|Engine
- Disassembly
- In-vehicle Repair|Disassembly|Engine
- Disassembly and Assembly of Subassemblies
- Cylinder Head
- Assembly
- Assembly|Engine
- Installation
- 303-01G Engine - 2.0L Duratec-ST (Zetec)|Specifications
- Description and Operation
- 303-03 Engine Cooling
- 303-03 Engine Cooling|Specifications
- Description and Operation
- Engine Cooling
- Diagnosis and Testing
- Engine Cooling
- General Procedures
- Cooling System Draining, Filling and Bleeding
- Cooling System Flushing
- Cooling System Backflushing
- Removal and Installation
- Thermostat - 1.6L Zetec-SE (Sigma)-1.4L
- Thermostat - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Thermostat - 1.8L Diesel
- Thermostat - 2.0L Duratec-ST (Zetec)
- Thermostat Housing - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Thermostat Housing - 1.8L Diesel
- Thermostat Housing - 2.0L Duratec-ST (Zetec)
- Water Pump - 1.6L Zetec-SE (Sigma)-1.4L
- Water Pump - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Water Pump Housing - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Water Pump - 1.8L Diesel
- Radiator - Vehicles Built Up To: 09-2002 1.6L Zetec-SE (Sigma)-1.4L, Vehicles With: Manual Transaxle-4-Speed Automatic Transmiss
- Radiator - Vehicles Built From: 10-2002 1.6L Zetec-SE (Sigma), Vehicles With: Manual Transaxle
- Radiator - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Radiator - 2.0L Duratec-ST (Zetec)
- Cooling Fan Motor
- Cooling Fan
- Cooling Fan Motor and Shroud - 1.6L Zetec-SE (Sigma)-1.4L
- Coolant Expansion Tank
- Cooling Fan Motor and Shroud - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- 303-04A Fuel Charging and Controls - 1.6L Zetec-SE (Sigma)-1.4L
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- 303-04A Fuel Charging and Controls - 1.6L Zetec-SE (Sigma)-1.4L|Specifications
- Description and Operation
- 303-04B Fuel Charging and Controls - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- 303-04B Fuel Charging and Controls - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)|Specifications
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- 303-04C Fuel Charging and Controls - 1.8L Diesel (75 PS-90 PS)
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- 303-04C Fuel Charging and Controls - 1.8L Diesel (75 PS-90 PS)|Specifications
- Description and Operation
- 303-04D Fuel Charging and Controls - Turbocharger
- Description and Operation
- Turbocharger
- Diagnosis and Testing
- 303-04D Fuel Charging and Controls - Turbocharger|Specifications
- Description and Operation
- 303-04E Fuel Charging and Controls - Liquified Petroleum Gas (LPG)
- 303-04E Fuel Charging and Controls - Liquified Petroleum Gas (LPG)|Specifications
- Description and Operation
- Diagnosis and Testing
- Fuel Charging and Controls
- Removal and Installation
- Fuel Charging and Controls
- Diagnosis and Testing
- 303-04F Fuel Charging and Controls - 1.8L Diesel, Vehicles With: Common Rail Fuel Injection
- 303-04F Fuel Charging and Controls - 1.8L Diesel, Vehicles With: Common Rail Fuel Injection|Specifications
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- Fuel Charging and Controls
- General Procedures
- 303-04K Fuel Charging and Controls - 2.0L Duratec-ST (Zetec)
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- Fuel Charging and Controls
- Removal and Installation
- 303-04K Fuel Charging and Controls - 2.0L Duratec-ST (Zetec)|Specifications
- Description and Operation
- 303-04M Fuel Charging and Controls - Liquified Petroleum Gas (LPG)
- 303-04M Fuel Charging and Controls - Liquified Petroleum Gas (LPG)|Specifications
- Description and Operation
- Fuel Charging and Controls
- Diagnosis and Testing
- 303-05 Accessory Drive
- 303-05 Accessory Drive|Specifications
- Description and Operation
- Accessory Drive
- Diagnosis and Testing
- Accessory Drive
- Removal and Installation
- Accessory Drive Belt
- Accessory Drive Belt - 1.8L Diesel
- Accessory Drive Belt - Vehicles Built From: 03-2002, Vehicles Without: Accessory Drive Belt Tensioner
- Accessory Drive Belt - Vehicles Built Up To: 03-2002, Vehicles Without: Accessory Drive Belt Tensioner
- Accessory Drive Belt Tensioner
- Accessory Drive Belt Tensioner - 1.8L Diesel
- Accessory Drive Belt Idler Pulley - 1.8L Diesel
- Accessory Drive Belt Idler Pulley
- 303-06 Starting System
- Description and Operation
- Starting System
- Diagnosis and Testing
- 303-06 Starting System|Specifications
- Description and Operation
- 303-07A Engine Ignition - 1.6L Zetec-SE (Sigma)-1.4L
- 303-07A Engine Ignition - 1.6L Zetec-SE (Sigma)-1.4L|Specifications
- Description and Operation
- Diagnosis and Testing
- Engine Ignition
- Removal and Installation
- Engine Ignition
- Diagnosis and Testing
- 303-07B Engine Ignition - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- 303-07B Engine Ignition - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)|Specifications
- Description and Operation
- Engine Ignition
- Diagnosis and Testing
- Engine Ignition
- Removal and Installation
- 303-08A Engine Emission Control - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Description and Operation
- Engine Emission Control
- Diagnosis and Testing
- Engine Emission Control
- Removal and Installation
- 303-08A Engine Emission Control - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)|Specifications
- Description and Operation
- 303-08D Engine Emission Control - 1.8L Diesel
- 303-08D Engine Emission Control - 1.8L Diesel|Specifications
- Description and Operation
- Engine Emission Control
- Diagnosis and Testing
- Engine Emission Control
- Removal and Installation
- Exhaust Gas Recirculation (EGR) Valve - 1.8L Diesel (75 PS-90 PS)
- Exhaust Gas Recirculation (EGR) Valve - 1.8L Diesel, Vehicles With: Common Rail Fuel Injection
- Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
- Exhaust Gas Recirculation (EGR) Cooler to EGR Valve Tube
- Exhaust Gas Recirculation (EGR) Cooler - 1.8L Diesel (75 PS-90 PS)
- Exhaust Gas Recirculation (EGR) Cooler - 1.8L Diesel (115 PS)
- Crankcase Vent Oil Separator
- 303-12 Intake Air Distribution and Filtering
- Description and Operation
- Intake Air Distribution and Filtering
- Diagnosis and Testing
- Intake Air Distribution and Filtering
- Removal and Installation
- Description and Operation
- 303-13 Evaporative Emissions
- Description and Operation
- Evaporative Emissions
- Diagnosis and Testing
- Description and Operation
- 303-14 Electronic Engine Controls
- 303-14 Electronic Engine Controls|Specifications
- Description and Operation
- Electronic Engine Controls
- Diagnosis and Testing
- Electronic Engine Controls
- Removal and Installation
- Camshaft Position (CMP) Sensor - 1.6L Zetec-SE (Sigma)-1.4L
- Camshaft Position (CMP) Sensor - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Crankshaft Position (CKP) Sensor - 1.6L Zetec-SE (Sigma)-1.4L
- Crankshaft Position (CKP) Sensor - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Crankshaft Position (CKP) Sensor - 1.8L Diesel
- Crankshaft Position (CKP) Sensor - 1.8L Diesel, Vehicles With: Common Rail Fuel Injection
- Power Steering Pressure (PSP) Switch - 1.6L Zetec-SE (Sigma)-1.4L
- Power Steering Pressure (PSP) Switch - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Idle Air Control (IAC) Valve - 1.6L Zetec-SE (Sigma)-1.4L
- Powertrain Control Module (PCM)
- Mass Air Flow (MAF) Sensor - 1.6L Zetec-SE (Sigma)-1.4L
- Idle Air Control (IAC) Valve - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Mass Air Flow (MAF) Sensor - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Heated Oxygen Sensor (HO2S) - 1.6L Zetec-SE (Sigma)-1.4L
- Knock Sensor (KS) - 1.4L-1.6L
- Heated Oxygen Sensor (HO2S) - 1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Cylinder Head Temperature (CHT) Sensor - 1.6L Zetec-SE (Sigma)-1.4L
- Cylinder Head Temperature (CHT) Sensor - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)
- Cylinder Head Temperature (CHT) Sensor - 1.8L Diesel
- Clutch Pedal Position (CPP) Switch
- Fuel Temperature Sensor - 1.8L Diesel, Vehicles With: Common Rail Fuel Injection
- Injector Driver Module (IDM) - 1.8L Diesel (115 PS)
- Fuel Pump Driver Module (FPDM) - 2.0L Duratec-ST (Zetec)
- Intake Manifold Runner Control (IMRC) Actuator - 2.0L Duratec-ST (Zetec)
- 303-00 Engine System - General Information
- 307 Automatic Transmission-Transaxle
- 307-01 Automatic Transmission-Transaxle - Vehicles With: 4F27E
- 307-01 Automatic Transmission-Transaxle - Vehicles With: 4F27E|Specifications
- Description and Operation
- Transaxle Description
- Diagnosis and Testing
- Diagnostic Strategy
- Diagnostic Flow Chart
- Road Testing Vehicle
- Preliminary Inspection
- Shift Point Road Test
- Torque Converter Diagnosis
- Visual Inspection
- Diagnostics
- Transaxle Drive Cycle Test
- Diagnostic Trouble Code Charts
- Transmission-Transaxle Connector Layouts
- Leakage Inspection
- Special Testing Procedures
- Transmission Fluid Cooler
- Diagnosis By Symptom
- General Procedures
- Transmission Fluid Drain and Refill
- In-vehicle Repair
- Fluid Pan, Gasket and Filter
- Main Controls
- Turbine Shaft Speed (TSS) Sensor
- Output Shaft Speed (OSS) Sensor
- Halfshaft Seal LH
- Halfshaft Seal RH
- Transmission Range (TR) Sensor
- Removal
- Transaxle - 1.6L
- Transaxle - 2.0L
- Disassembly
- Transaxle
- Disassembly and Assembly of Subassemblies
- Final Drive Carrier and Differential Assembly
- Pump Assembly
- Transfer Shaft
- Direct and Reverse Clutch Assembly
- Forward Clutch
- Direct Clutch
- Reverse Clutch
- Planetary Assembly
- Transaxle Case
- Main Control Valve Body
- Torque Converter
- Torque Converter End Play Check
- Torque Converter Leak Check
- Assembly
- Transaxle
- Installation
- 307-02 Transmission-Transaxle Cooling
- 307-02 Transmission-Transaxle Cooling|Specifications
- Description and Operation
- Transaxle Cooling
- Diagnosis and Testing
- Transaxle Cooling
- Removal and Installation
- 307-05 Automatic Transmission-Transaxle External Controls - Vehicles With: 4F27E
- 307-05 Automatic Transmission-Transaxle External Controls - Vehicles With: 4F27E|Specifications
- Description and Operation
- External Controls
- Diagnosis and Testing
- External Controls
- General Procedures
- Selector Lever Cable Adjustment
- Removal and Installation
- Brake Shift Interlock Actuator
- Selector Lever Cable
- Selector Lever
- Selector Lever Bezel
- Selector Lever Knob
- Disassembly and Assembly
- 307-01 Automatic Transmission-Transaxle - Vehicles With: 4F27E
- 308 Manual Transmission-Transaxle, Clutch and Transfer Case
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
- Description and Operation
- Manual Transaxle and Clutch
- Diagnosis and Testing
- Manual Transaxle and Clutch
- General Procedures
- Clutch Slave Cylinder Check
- Clutch System Bleeding - Vehicles With: 5-Speed Manual Transmission (iB5)
- Clutch System Bleeding - Vehicles With: 6-Speed Manual Transmission (MT285)
- Clutch System Bleeding - Vehicles With: 5-Speed Manual Transmission (MTX-75)
- Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (iB5)
- Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (MTX-75)
- Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission (MT285)
- 308-01A Clutch - Vehicles With: 5-Speed Manual Transmission (iB5)
- Description and Operation
- 308-01A Clutch - Vehicles With: 5-Speed Manual Transmission (iB5)|Clutch
- Diagnosis and Testing
- Diagnosis and Testing|Clutch
- Removal and Installation
- 308-01A Clutch - Vehicles With: 5-Speed Manual Transmission (iB5)|Specifications
- Description and Operation
- 308-01B Clutch - Vehicles With: 5-Speed Manual Transmission (MTX-75)
- 308-01B Clutch - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
- Description and Operation
- 308-01B Clutch - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Clutch
- Diagnosis and Testing
- Diagnosis and Testing|Clutch
- Removal and Installation
- 308-01D Clutch - Vehicles With: 6-Speed Manual Transmission (MT285)
- Description and Operation
- 308-01D Clutch - Vehicles With: 6-Speed Manual Transmission (MT285)|Clutch
- Diagnosis and Testing
- Diagnosis and Testing|Clutch
- Removal and Installation
- 308-01D Clutch - Vehicles With: 6-Speed Manual Transmission (MT285)|Specifications
- Description and Operation
- 308-02A Clutch Controls - Vehicles With: 5-Speed Manual Transmission (iB5)
- 308-02A Clutch Controls - Vehicles With: 5-Speed Manual Transmission (iB5)|Specifications
- Description and Operation
- Clutch Controls
- Diagnosis and Testing
- Clutch Controls
- Removal and Installation
- 308-02B Clutch Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)
- 308-02B Clutch Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
- Description and Operation
- Diagnosis and Testing
- Clutch Controls
- Removal and Installation
- Clutch Controls
- Diagnosis and Testing
- 308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5)
- 308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5)|Specifications
- Description and Operation
- Manual Transaxle
- Diagnosis and Testing
- Manual Transaxle
- General Procedures
- Bearing Check
- In-vehicle Repair
- Halfshaft Seal LH
- Halfshaft Seal RH
- Gearshift Control Shaft Seal
- Vehicle Speed Sensor (VSS)
- Removal
- Transaxle - 1.6L Zetec-SE (Sigma)-1.4L
- Transaxle - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)
- Disassembly
- Transaxle - Vehicles Built Up To: 07-2000
- Transaxle - Vehicles Built From: 08-2000
- Disassembly and Assembly of Subassemblies
- 308-03B Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)
- 308-03B Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
- Description and Operation
- Manual Transaxle
- Diagnosis and Testing
- Manual Transaxle - Vehicles With: Manual Transaxle
- General Procedures
- Bearing Check
- In-vehicle Repair
- Halfshaft Seal LH
- Halfshaft Seal RH
- Removal
- Transaxle - 2.0L Zetec-E (Zetec)
- Transaxle - 1.8L Diesel
- Disassembly
- Transaxle
- Disassembly and Assembly of Subassemblies
- 308-03D Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MT285)
- 308-03D Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MT285)|Specifications
- Description and Operation
- Manual Transaxle
- Diagnosis and Testing
- Manual Transaxle
- General Procedures
- Transaxle Draining and Filling
- In-vehicle Repair
- Halfshaft Seal LH
- Halfshaft Seal RH
- Removal
- 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (iB5)
- 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (iB5)|Specifications
- Description and Operation
- Diagnosis and Testing
- External Controls
- Removal and Installation
- Gearshift Linkage
- Gearshift Lever
- Gearshift Cables
- Disassembly and Assembly
- External Controls
- Diagnosis and Testing
- 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)
- 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Specifications
- Description and Operation
- External Controls
- Diagnosis and Testing
- External Controls
- Removal and Installation
- 308-06D Manual Transmission-Transaxle External Controls - Vehicles With: MT285
- Description and Operation
- External Controls
- Diagnosis and Testing
- External Controls
- Removal and Installation
- Gearshift Linkage
- Gearshift Cables
- Disassembly and Assembly
- 308-06D Manual Transmission-Transaxle External Controls - Vehicles With: MT285|Specifications
- Description and Operation
- 308-00 Manual Transmission-Transaxle and Clutch - General Information
- 309 Exhaust System
- 309-00 Exhaust System
- 309-00 Exhaust System|Specifications
- Description and Operation
- 309-00 Exhaust System
- 310 Fuel System
- 310-00A Fuel System - General Information
- Description and Operation
- Fuel System
- Diagnosis and Testing
- Description and Operation
- 310-00B Fuel System - General Information - Liquified Petroleum Gas (LPG)
- Description and Operation
- Fuel System
- Diagnosis and Testing
- Fuel System
- General Procedures
- Description and Operation
- 310-00C Fuel System - General Information - Liquified Petroleum Gas (LPG)
- Description and Operation
- 310-01A Fuel Tank and Lines
- 310-01A Fuel Tank and Lines|Specifications
- Description and Operation
- Fuel Tank and Lines
- Diagnosis and Testing
- 310-01B Fuel Tank and Lines - Liquified Petroleum Gas (LPG)
- 310-01B Fuel Tank and Lines - Liquified Petroleum Gas (LPG)|Specifications
- Description and Operation
- Fuel Tank and Lines
- Diagnosis and Testing
- Fuel Tank and Lines
- Removal and Installation
- 310-01C Fuel Tank and Lines - Liquified Petroleum Gas (LPG)
- 310-01C Fuel Tank and Lines - Liquified Petroleum Gas (LPG)|Specifications
- Description and Operation
- Fuel Tank and Lines
- Diagnosis and Testing
- Fuel Tank and Lines
- Removal and Installation
- 310-02 Acceleration Control
- Description and Operation
- Acceleration Control
- Diagnosis and Testing
- Description and Operation
- 310-03 Speed Control
- 310-03 Speed Control|Specifications
- Description and Operation
- Speed Control
- Diagnosis and Testing
- Speed Control
- General Procedures
- 310-00A Fuel System - General Information
- 303 Engine
- 4 Electrical
- 412 Climate Control System
- 412-00 Climate Control System - General Information
- Description and Operation
- Climate Control System
- Diagnosis and Testing
- Climate Control System - Vehicles Built Up To: 07-2001
- Climate Control System - Vehicles Built From: 08-2001
- General Procedures
- Spring Lock Coupling
- Air Conditioning (A-C) Clutch Air Gap Adjustment
- Electronic Leak Detection
- Fluorescent Dye Leak Detection
- Refrigerant Oil Adding
- Contaminated Refrigerant Handling
- Air Distribution System Cleaning
- Vacuum Leak Detection
- Air Conditioning (A-C) System Recovery, Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A-C) Compressor Installation
- 412-00 Climate Control System - General Information|Specifications
- Description and Operation
- 412-01 Air Distribution and Filtering
- Description and Operation
- Air Distribution and Filtering
- Diagnosis and Testing
- Air Distribution and Filtering
- Removal and Installation
- Description and Operation
- 412-02A Heating and Ventilation
- 412-02A Heating and Ventilation|Specifications
- Description and Operation
- Diagnosis and Testing
- Heating and Ventilation
- Removal and Installation
- Blower Motor
- Heater Core and Evaporator Core Housing
- Heater Core
- Disassembly and Assembly
- Heating and Ventilation
- Diagnosis and Testing
- 412-02B Auxiliary Heating
- 412-02B Auxiliary Heating|Specifications
- Description and Operation
- Fuel Fired Booster Heater
- Electric Booster Heater
- Diagnosis and Testing
- Fuel Fired Booster Heater
- Electric Booster Heater
- Removal and Installation
- Disassembly and Assembly
- Fuel Fired Booster Heater
- 412-03 Air Conditioning
- 412-03 Air Conditioning|Specifications
- Description and Operation
- Diagnosis and Testing
- Air Conditioning
- Removal and Installation
- Air Conditioning
- Diagnosis and Testing
- 412-04 Control Components
- Description and Operation
- Control Components
- Diagnosis and Testing
- Description and Operation
- 412-00 Climate Control System - General Information
- 413 Instrumentation and Warning Systems
- 413-00 Instrument Cluster and Panel Illumination
- Diagnosis and Testing
- 413-01 Instrument Cluster
- Description and Operation
- 413-06 Horn
- 413-06 Horn|Specifications
- Description and Operation
- 413-06 Horn|Horn
- Diagnosis and Testing
- 413-07 Clock
- Description and Operation
- 413-07 Clock|Clock
- Diagnosis and Testing
- Diagnosis and Testing|Clock
- Removal and Installation
- Description and Operation
- 413-08 Information and Message Center
- Description and Operation
- Information and Message Center
- Diagnosis and Testing
- Information and Message Center
- Removal and Installation
- Description and Operation
- 413-09 Warning Devices
- Description and Operation
- Diagnosis and Testing
- Warning Devices
- Description and Operation
- 413-13 Parking Aid
- Description and Operation
- Parking Aid
- Diagnosis and Testing
- Description and Operation
- 413-00 Instrument Cluster and Panel Illumination
- 414 Battery and Charging System
- 414-00 Charging System - General Information
- Description and Operation
- Charging System
- Diagnosis and Testing
- Charging System
- General Procedures
- Description and Operation
- 414-01 Battery, Mounting and Cables
- 414-01 Battery, Mounting and Cables|Specifications
- Description and Operation
- Diagnosis and Testing
- Diagnosis and Testing|Battery
- General Procedures
- Battery Disconnect
- Removal and Installation
- Battery and Cables
- Diagnosis and Testing
- 414-02 Generator and Regulator
- Description and Operation
- Generator
- Diagnosis and Testing
- 414-02 Generator and Regulator|Specifications
- Description and Operation
- 414-00 Charging System - General Information
- 415 Information and Entertainment Systems
- 415-00 Information and Entertainment System - General Information
- 415-00 Information and Entertainment System - General Information|Specifications
- Diagnosis and Testing
- 415-01 Audio Unit
- Description and Operation
- Audio System
- Diagnosis and Testing
- Audio System
- Removal and Installation
- Description and Operation
- 415-02 Antenna
- Description and Operation
- 415-02 Antenna|Antenna
- Diagnosis and Testing
- Diagnosis and Testing|Antenna
- Removal and Installation
- Description and Operation
- 415-03 Speakers
- 415-00 Information and Entertainment System - General Information
- 417 Lighting
- 417-01 Exterior Lighting
- 417-01 Exterior Lighting|Specifications
- Description and Operation
- Exterior Lighting
- Diagnosis and Testing
- Headlamps - Vehicles Built Up To: 08-2001
- Headlamps - Vehicles Built From: 08-2001
- Headlamp Leveling - Vehicles Built Up To: 08-2001
- Headlamp Leveling - Vehicles Built From: 08-2001
- Stoplamps - Vehicles Built Up To: 08-2001
- Stoplamps - Vehicles Built From: 08-2001
- Turn Signal and Hazard Lamps - Vehicles Built Up To: 08-2001
- Turn Signal and Hazard Lamps - Vehicles Built From: 08-2001
- Parking, Rear and License Lamps - Vehicles Built Up To: 08-2001
- Parking, Rear and License Lamps - Vehicles Built From: 08-2001
- Fog Lamps - Vehicles Built Up To: 08-2001
- Fog Lamps - Vehicles Built From: 08-2001
- Reversing Lamps - Vehicles Built Up To: 08-2001
- Reversing Lamps - Vehicles Built From: 08-2001
- Trailer Lamps
- General Procedures
- Headlamp Adjustment - Vehicles With: High Intensity Discharge Headlamps
- Headlamp Adjustment
- Headlamp Mounting Bracket Repair
- Headlamp Masking - Vehicles With: High Intensity Discharge Headlamps
- Headlamp Masking - Vehicles Built Up To: 10-2001
- Front Fog Lamp Adjustment
- Headlamp Masking - Vehicles Built From: 10-2001
- Removal and Installation
- High Beam Headlamp Bulb - Vehicles With: High Intensity Discharge Headlamps
- Low Beam Headlamp Bulb - Vehicles With: High Intensity Discharge Headlamps
- Lamp Switch
- Headlamp Assembly
- Headlamp Leveling Sensor - Vehicles With: High Intensity Discharge Headlamps
- Headlamp Leveling Motor - Vehicles Built Up To: 10-2001
- Front Fog Lamp - 2.0L Duratec-ST (Zetec)
- Headlamp Leveling Motor - Vehicles Built From: 10-2001
- 417-02 Interior Lighting
- Description and Operation
- 417-04 Daytime Running Lamps (DRL)
- Description and Operation
- 417-01 Exterior Lighting
- 418 Electrical Distribution
- 418-00 Module Communications Network
- 418-01 Module Configuration
- General Procedures
- 419 Electronic Feature Group
- 419-01A Anti-Theft - Active
- Description and Operation
- Anti-Theft - Active
- Diagnosis and Testing
- Description and Operation
- 419-01B Anti-Theft - Passive
- Description and Operation
- Anti-Theft - Passive
- Diagnosis and Testing
- Removal and Installation
- Anti-Theft - Passive
- Description and Operation
- 419-05 Telematics
- Description and Operation
- Telematics
- Diagnosis and Testing
- Telematics
- Removal and Installation
- Description and Operation
- 419-07A Navigation System - Vehicles With: Travel Pilot
- Description and Operation
- Navigation System
- Diagnosis and Testing
- Description and Operation
- 419-07B Navigation System - Vehicles With: Traffic Pro
- Description and Operation
- Navigation System
- Diagnosis and Testing
- Description and Operation
- 419-08 Cellular Phone
- Description and Operation
- Cellular Phone
- Diagnosis and Testing
- Cellular Phone
- Removal and Installation
- Description and Operation
- 419-10 Multifunction Electronic Modules
- Description and Operation
- 419-01A Anti-Theft - Active
- 412 Climate Control System
- 5 Body and Paint
- 501 Body and Paint
- 501-00 Body System - General Information
- 501-00 Body System - General Information|Specifications
- Description and Operation
- 501-00 Body System - General Information|Body
- Diagnosis and Testing
- 501-02 Front End Body Panels
- 501-02 Front End Body Panels|Specifications
- Description and Operation
- Front End Body Panels
- General Procedures
- Hood Alignment
- Removal and Installation
- 501-03 Body Closures
- 501-05 Interior Trim and Ornamentation
- 501-05 Interior Trim and Ornamentation|Specifications
- Description and Operation
- 501-09 Rear View Mirrors
- Description and Operation
- Rear View Mirrors
- Diagnosis and Testing
- Rear View Mirrors
- Removal and Installation
- 501-09 Rear View Mirrors|Specifications
- Description and Operation
- 501-10 Seating
- 501-10 Seating|Specifications
- Description and Operation
- 501-10 Seating|Seats
- Diagnosis and Testing
- Seats - Vehicles Built Up To: 07-2001
- Seats - Vehicles Built From: 08-2001
- Seats - 2.0L Duratec-ST (Zetec)
- Removal and Installation
- Front Seat
- Front Seat Backrest
- Front Seat Backrest - Vehicles With: Fold Flat Seat
- Front Seat Backrest - 2.0L Duratec-ST (Zetec)
- Rear Seat Backrest - Vehicles With: 40-20-40 Split Seat
- Rear Seat Backrest
- Front Seat Cushion
- Rear Seat Backrest Latch
- Front Seat Cushion - 2.0L Duratec-ST (Zetec)
- Rear Seat Backrest Latch - 3-Door-5-Door-Wagon
- Disassembly and Assembly
- 501-11 Glass, Frames and Mechanisms
- 501-11 Glass, Frames and Mechanisms|Specifications
- Description and Operation
- Glass, Frames and Mechanisms
- Diagnosis and Testing
- Glass, Frames and Mechanisms - Vehicles Built Up To: 08-2000
- Glass, Frames and Mechanisms - Vehicles Built From: 08-2000 Vehicles Built Up To: 08-2001
- Glass, Frames and Mechanisms - Vehicles Built From: 08-2001
- General Procedures
- Door Window Motor Initialization
- Removal and Installation
- Front Door Window Glass
- Rear Door Window Glass
- Rear Quarter Window Glass - 3-Door
- Rear Quarter Window Glass - 4-Door
- Rear Quarter Window Glass - 5-Door
- Rear Quarter Window Glass - Wagon
- Rear Window Glass - 3-Door-5-Door
- Rear Window Glass - 4-Door
- Door Window Regulator Motor
- Rear Window Glass - Wagon
- Front Door Window Regulator
- Rear Door Window Regulator
- Front Door Window Regulator and Motor
- Rear Door Window Regulator and Motor
- Front Door Glass Top Run
- Windshield Glass
- Rear Door Glass Top Run
- 501-12 Instrument Panel and Console
- Removal and Installation
- Instrument Panel
- Floor Console - Vehicles Built Up To: 10-2001, Vehicles With: Manual Transaxle
- Floor Console - Vehicles Built From: 10-2001, Vehicles With: Manual Transaxle
- Floor Console - Vehicles Built Up To: 10-2001, Vehicles With: 4-Speed Automatic Transmission (4F27E)
- Overhead Console
- Floor Console - Vehicles Built From: 10-2001, Vehicles With: 4-Speed Automatic Transmission (4F27E)
- Removal and Installation
- 501-14 Handles, Locks, Latches and Entry Systems
- 501-14 Handles, Locks, Latches and Entry Systems|Specifications
- Description and Operation
- Handles, Locks, Latches and Entry Systems
- Diagnosis and Testing
- Locks, Latches and Entry Systems - Vehicles Built Up To: 08-2001
- Locks, Latches and Entry Systems - Vehicles Built From: 08-2001
- General Procedures
- Remote Keyless Entry Transmitter Programming
- Removal and Installation
- 501-16 Wipers and Washers
- 501-16 Wipers and Washers|Specifications
- Description and Operation
- Wipers and Washers
- Diagnosis and Testing
- Wipers and Washers - Vehicles Built Up To: 08-2001
- General Procedures
- 501-17 Roof Opening Panel
- 501-17 Roof Opening Panel|Specifications
- Description and Operation
- Roof Opening Panel
- Diagnosis and Testing
- Roof Opening Panel - Vehicles Built Up To: 08-2001
- Roof Opening Panel - Vehicles Built From: 08-2001
- General Procedures
- 501-19 Bumpers
- 501-20A Safety Belt System
- 501-20A Safety Belt System|Specifications
- Description and Operation
- Diagnosis and Testing
- Safety Belt System
- Removal and Installation
- Front Safety Belt Retractor
- Rear Safety Belt Retractor - 3-Door-5-Door
- Rear Safety Belt Retractor - 4-Door
- Rear Safety Belt Retractor - Wagon
- Rear Center Safety Belt Retractor - 3-Door-5-Door-Wagon
- Rear Center Safety Belt Retractor - 4-Door
- Safety Belt Shoulder Height Adjuster
- Safety Belt Buckle
- Safety Belt Buckle and Pretensioner
- Safety Belt System
- Diagnosis and Testing
- 501-20B Supplemental Restraint System
- 501-20B Supplemental Restraint System|Specifications
- Description and Operation
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built From: 08-2002
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built Up To: 08-2002 2.0L Duratec-RS (Zetec)
- Diagnosis and Testing
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built Up To: 10-2001
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built From: 10-2001
- Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built From: 08-2002
- General Procedures
- Deployed Air Bag Disposal
- Unserviceable Air Bag Disposal
- Scrapped Vehicle Undeployed Air Bag Disposal
- Air Bag and Safety Belt Pretensioner Disposal
- Removal and Installation
- Crash Sensor
- Side Impact Sensor
- Driver Air Bag Module
- Air Bag Control Module - Vehicles Built Up To: 08-2002 2.0L Duratec-RS (Zetec)
- Passenger Air Bag Module - Vehicles Built Up To: 10-2001
- Passenger Air Bag Module - Vehicles Built From: 10-2001 2.0L Duratec-RS (Zetec)
- Passenger Air Bag Module - Vehicles Built From: 08-2002
- Side Air Bag Module
- Clockspring
- Restraints Control Module (RCM) - Vehicles Built From: 08-2002
- 501-25A Body Repairs - General Information
- Description and Operation
- 501-25B Body Repairs - Corrosion Protection
- Description and Operation
- 501-25C Body Repairs - Plastic Repairs
- Description and Operation
- 501-25D Body Repairs - Water Leaks
- Description and Operation
- 501-25E Body Repairs - Wind Noise
- Description and Operation
- 501-25F Body Repairs - Paintless Dent Removal
- Description and Operation
- 501-25G Body Repairs - Noise, Vibration and Harshness
- Description and Operation
- 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
- Description and Operation
- Body and Frame
- General Procedures
- Description and Operation
- 501-27 Front End Sheet Metal Repairs
- 501-28 Roof Sheet Metal Repairs
- 501-28 Roof Sheet Metal Repairs|Specifications
- Removal and Installation
- 501-29 Side Panel Sheet Metal Repairs
- 501-29 Side Panel Sheet Metal Repairs|Specifications
- Removal and Installation
- A-Pillar Outer Panel Section and Reinforcement
- Door Half Hinge
- Rocker Panel - 3-Door
- Rocker Panel - 5-Door
- Rocker Panel Front Section - 3-Door
- Rocker Panel Section - 5-Door
- Rocker Panel Front Section - 5-Door
- Rocker Panel Rear Section - 5-Door
- B-Pillar and Reinforcement - 3-Door
- B-Pillar and Reinforcement - 5-Door
- 501-30 Rear End Sheet Metal Repairs
- 501-30 Rear End Sheet Metal Repairs|Specifications
- Removal and Installation
- Quarter Panel LH - 4-Door
- Quarter Panel LH - Wagon
- Quarter Panel RH - 3-Door
- Quarter Panel RH - 5-Door
- Quarter Panel - 2.0L Duratec-RS (Zetec)
- Quarter-Side Panel Front Section - 3-Door
- Quarter-Side Panel Rear Section LH - 3-Door
- Quarter-Side Panel Rear Section LH - 5-Door
- Quarter-Side Panel Rear Section RH - 4-Door
- Quarter-Side Panel Rear Section RH - Wagon
- Inner Quarter Panel - 3-Door
- Inner Quarter Panel and Wheelhouse - 4-Door
- Inner Quarter Panel - 5-Door
- Inner Quarter Panel and Wheelhouse - Wagon
- Inner Quarter Panel Rear Section - 3-Door
- Inner Quarter Panel Rear Section - 4-Door
- Inner Quarter Panel Rear Section - Wagon
- Water Drain Panel - 4-Door
- Inner Quarter Panel Rear - 4-Door
- Water Drain Panel - 5-Door
- Water Drain Panel Reinforcement - 5-Door
- Water Drain Panel Reinforcement - Wagon
- Rear Inner Wheelhouse Half - 4-Door
- Rear Inner Wheelhouse Half - 5-Door
- Rear Inner Wheelhouse Half - Wagon
- Rear Outer Wheelhouse Half Section - Wagon
- Rear Lamp Mounting Panel - 4-Door
- Rear Outer Wheelhouse Half - 2.0L Duratec-RS (Zetec)
- Rear Lamp Mounting Panel - Wagon
- Back Panel - 5-Door
- Back Panel and Reinforcement - 4-Door
- Back Panel - Wagon
- Back Panel Section - Wagon
- Back Panel and Crossmember - Wagon
- Rear Floor Panel Section RH - Wagon
- Rear Floor Panel - 5-Door
- Rear Floor Panel Section - 5-Door
- Rear Floor Panel Section - Wagon
- Spare Wheel Well - Wagon
- Rear Side Member Section - 5-Door
- Rear Side Member Section - Wagon
- Parcel Shelf Panel - 4-Door
- Luggage Compartment Lid Hinge - 4-Door
- 501-00 Body System - General Information
- 502 Frame and Mounting
- 502-00 Uni-Body, Subframe and Mounting System
- 502-00 Uni-Body, Subframe and Mounting System|Specifications
- Description and Operation
- Frame Assembly
- Removal and Installation
- 502-02 Full Frame and Body Mounting
- General Procedures
- 502-00 Uni-Body, Subframe and Mounting System
- 501 Body and Paint
- 1 General Information
- Body and Paint
- 5 Body and Paint
- 501 Body and Paint
- 501-25A Body Repairs - General Information
- Description and Operation
- 501-25B Body Repairs - Corrosion Protection
- Description and Operation
- 501-25C Body Repairs - Plastic Repairs
- Description and Operation
- 501-25D Body Repairs - Water Leaks
- Description and Operation
- 501-25E Body Repairs - Wind Noise
- Description and Operation
- 501-25F Body Repairs - Paintless Dent Removal
- Description and Operation
- 501-25G Body Repairs - Noise, Vibration and Harshness
- Description and Operation
- 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
- Description and Operation
- Body and Frame
- General Procedures
- Description and Operation
- 501-27 Front End Sheet Metal Repairs
- Removal and Installation
- 501-28 Roof Sheet Metal Repairs
- 501-28 Roof Sheet Metal Repairs|Specifications
- Removal and Installation
- 501-29 Side Panel Sheet Metal Repairs
- 501-29 Side Panel Sheet Metal Repairs|Specifications
- Removal and Installation
- A-Pillar Outer Panel Section and Reinforcement
- Door Half Hinge
- Rocker Panel - 3-Door
- Rocker Panel - 5-Door
- Rocker Panel Front Section - 3-Door
- Rocker Panel Section - 5-Door
- Rocker Panel Front Section - 5-Door
- B-Pillar and Reinforcement - 3-Door
- Rocker Panel Rear Section - 5-Door
- B-Pillar and Reinforcement - 5-Door
- 501-30 Rear End Sheet Metal Repairs
- 501-30 Rear End Sheet Metal Repairs|Specifications
- Removal and Installation
- Quarter Panel LH - 4-Door
- Quarter Panel LH - Wagon
- Quarter Panel RH - 5-Door
- Quarter Panel RH - 3-Door
- Quarter Panel - 2.0L Duratec-RS (Zetec)
- Quarter-Side Panel Front Section - 3-Door
- Quarter-Side Panel Rear Section LH - 3-Door
- Quarter-Side Panel Rear Section LH - 5-Door
- Quarter-Side Panel Rear Section RH - Wagon
- Quarter-Side Panel Rear Section RH - 4-Door
- Inner Quarter Panel - 5-Door
- Inner Quarter Panel - 3-Door
- Inner Quarter Panel and Wheelhouse - 4-Door
- Inner Quarter Panel and Wheelhouse - Wagon
- Inner Quarter Panel Rear Section - 3-Door
- Inner Quarter Panel Rear Section - 4-Door
- Inner Quarter Panel Rear - 4-Door
- Inner Quarter Panel Rear Section - Wagon
- Water Drain Panel - 4-Door
- Water Drain Panel - 5-Door
- Water Drain Panel Reinforcement - 5-Door
- Rear Inner Wheelhouse Half - 4-Door
- Water Drain Panel Reinforcement - Wagon
- Rear Inner Wheelhouse Half - 5-Door
- Rear Inner Wheelhouse Half - Wagon
- Rear Outer Wheelhouse Half Section - Wagon
- Rear Lamp Mounting Panel - 4-Door
- Rear Outer Wheelhouse Half - 2.0L Duratec-RS (Zetec)
- Rear Lamp Mounting Panel - Wagon
- Back Panel - 5-Door
- Back Panel - Wagon
- Back Panel and Reinforcement - 4-Door
- Back Panel Section - Wagon
- Back Panel and Crossmember - Wagon
- Rear Floor Panel Section RH - Wagon
- Rear Floor Panel - 5-Door
- Rear Floor Panel Section - Wagon
- Spare Wheel Well - Wagon
- Rear Floor Panel Section - 5-Door
- Rear Side Member Section - 5-Door
- Rear Side Member Section - Wagon
- Parcel Shelf Panel - 4-Door
- Luggage Compartment Lid Hinge - 4-Door
- 501-25A Body Repairs - General Information
- 501 Body and Paint
- 5 Body and Paint