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Clutch Slave Cylinder > < Clutch Controls

Focus 1999 (08.1998-12.2004)

Clutch Controls - Vehicles With: 5-Speed Manual Transmission (MTX-75) - Clutch Master Cylinder Focus 1999 (08/1998-12/2004)
Removal and Installation

Removal

WARNING:
WARNING:Do not allow brake fluid to come into contact with the skin or eyes. If brake fluid contacts the skin or eyes, rinse the affected area immediately with water. Failure to observe these instructions can lead to personal injury.
CAUTION:
CAUTION:If brake fluid comes into contact with painted surfaces, wash the affected surfaces with water immediately.
CAUTION:
CAUTION:Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
  1. Bleed the brake fluid reservoir.

  1. Remove the air cleaner (illustration shows 2.0l Zetec-E with MTX 75 transmission).
    1. Disconnect the mass air flow (MAF) sensor multiplug.
    1. Detach the crankcase ventilation hose.
    1. Disconnect the intake hose.

  1. Detach the central junction box (CJB).
    • Screw on the left, clip on the right

  1. Remove pipes from clutch master cylinder.
    1. Detach clips.
    1. Loosen pressure pipe from bracket.

  1. Remove lower instrument panel cover (four screws) and footwell insulation panel (clipped in).

  1. Remove the clutch master cylinder.
    1. Detach the clip.
    1. Remove the bolts.
    1. Unclip the clutch master cylinder from the pedal mounting.
    1. Detach the piston rod from the clutch pedal.

Installation

All vehicles
  1. Install the clutch master cylinder.
    1. Attach the piston rod to the clutch pedal.
    1. Clip the clutch master cylinder into the pedal mounting.
    1. Insert the clip.
    1. Tighten the bolts.

  1. Connect the pipes to the clutch master cylinder.
    1. Insert the clips.
    1. Insert the pressure pipe in the bracket.

  1. Install the lower instrument panel cover (four screws) and footwell insulation panel (clipped in).

  1. Attach the central junction box (CJB).
    • Screw on the left, clip on the right.

  1. Install the air cleaner.
    1. Attach the intake hose.
    1. Attach the crankcase ventilation hose.
    1. Connect the MAF connector
  1. Bleed the hydraulic clutch system. For additional information, refer to Section  308-00 Manual Transmission/Transaxle and Clutch - General Information.
  1. Connect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
Vehicles with front and rear power windows
  1. Initialize the window winder motors. For additional information, refer to Section  501-11 Glass, Frames and Mechanisms.

Clutch Slave Cylinder > < Clutch Controls