ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5)|Description and Operation > < Clutch Controls
Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5) - Specifications Focus 1999 (08/1998-12/2004)

Lubricants, Fluids, Sealers and Adhesives

Item Specification
High-temperature grease ESDM-1C220-A
Manual transmission fluid WSD-M2C200-C
Super DOT 4 brake fluid ESD-M6C57-A
Universal sealer (Hylomar) ESEE-M4G1008-A
End cap sealer WSE-M4G323-A4
Sealant, transaxle housing WSK-M2G348-A5

Capacities

Liters
Manual transmission fluid (5 - 10 mm below the level of the check hole) 2.3

Transaxle Ratios

1.4L and 1.6L Zetec-SE 1.6L Zetec-SE FFV 1.8L Zetec-E 2.0L SPI
1st gear 3.154 3.154 3.154 3.154
2nd gear 1.926 1.926 1.926 1.926
3rd gear 1.281 1.281 1.281 1.281
4th gear 0.951 0.951 0.951 0.951
5th gear 0.756 0.756 0.756 0.756
Reverse gear 3.615 3.615 3.615 3.615
Final drive 4.059 4.059 4.059 3.610

Measuring and adjustment shims

Description mm
Measuring shim 3.8
Shim availability (in increments of 0.1 mm) 0.1 - 0.7

Torque Specifications

Description Nm lb-ft lb-in
Spur gear to differential 90 66 -
Clutch slave cylinder 10 - 89
Selector gate 22 16 -
Transaxle housing 25 21 -
Fifth gear housing to transaxle housing (vehicles build up to 7/2000) 13 10 -
Fifth gear housing to transaxle housing (vehicles build from 8/2000 onwards) 17 13 -
Selector interlock mechanisms 25 18 -
Reversing lamp switch 18 13 -
Transaxle housing final cover 12 9 -
Flange bolts - transaxle to engine 47 35 -
Engine roll restrictor to engine 48 35 -
Engine roll restrictor to subframe 48 35 -
Rear engine mounting bracket 80 59 -
Rear engine mounting 48 35 -
Front exhaust pipe 47 35 -
Lower suspension arm to spindle carrier 47 35 -
Rear engine mounting strut 10 - 89
Retaining bracket for centre bearing of right-hand halfshaft 25 18 -
Selector lever to selector shaft 25 18 -
Cover for gearshift cables 5 - 44
Bracket for gearshift cables 20 15 -
Bracket for slave cylinder high-pressure line 28 21 -
Suspension strut nut, top 48 35 -
Battery box 25 18 -
Selector finger (vehicles build up to 7/2000) 17 13 -
Transmission fluid filler plug 35 26 -
Wheel nuts 126 93 -
Rear engine mounting retaining nut 133 98 -

308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5)|Description and Operation > < Clutch Controls