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308-03B Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Description and Operation > < Transaxle - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)

Focus 1999 (08.1998-12.2004)

Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75) - Specifications Focus 1999 (08/1998-12/2004)

Lubricants, sealants and adhesives

Parts Specification
High-temperature grease ESDM-1C220-A
Sealer, transmission housing WSK-M2G348-A5
Slave cylinder sealer ESK-M4G269-A
Manual transmission fluid WSD-M2C200-C
Super DOT 4 brake fluid ESD-M6C57-A

Capacities

Liters
Manual transmission oil (0-5 mm below edge of filler hole) 1.9

Transmission Ratios

2.0L Zetec-E petrol engine 1.8L Endura-DI diesel engine (75 PS)
1st gear 3.417 3.666
2nd gear 2.136 2.047
3rd gear 1.483 1.258
4th gear 1.114 0.864
5th gear 0.854 0.674
Reverse gear 3.727 3.727
Total 4.066 3.560

Transmission Ratios

1.8L Endura-DI diesel engine (90 PS) 1.8L DuraTorq TDCi-diesel engine (115 PS)
1st gear 3.667 3.667
2nd gear 2.136 2.048
3rd gear 1.448 1.345
4th gear 1.028 0.921
5th gear 0.767 0.705
Reverse gear 3.727 3.727
Total 3.410 3.410

Required Shim Thickness

Type Input shaft: mm Output shaft: mm Differential: mm
Differential: mm 1.00 1.00 1.10
Determined end float + 0.22 + 0.33 + 0.36
Value for pre-load - + 0.13 + 0.33
End float - 0.05 - -
Adjusting shim to be inserted 1.17 1.46 1.79
Available adjusting shims 1.15 - 1.71 (in 0.01 mm steps) 1.31 - 1.91 (in 0.02 mm steps) 1.40 - 2.20 (in 0.05 mm steps)

Tightening torques

Description Nm lb/ft lb/in
Flange bolts 47 35 -
Starter motor to transmission housing 35 26 -
Right-hand halfshaft center bearing to bracket 25 18 -
Rear engine mounting bracket to transmission 80 59 -
Rear engine mounting (4 nuts) 48 35 -
Rear engine mounting (central nut) 133 98 -
Engine roll restrictor to transmission 48 35 -
Engine roll restrictor to subframe 48 35 -
Coolant pipe to transmission. 30 22 -
Oil thrower to cylinder block 23 17 -
Catalytic converter to exhaust 47 35 -
Catalytic converter to exhaust manifold 47 35 -
Intercooler 10 - 89
Intercooler air guide 10 - 89
Catalytic converter to bracket 47 35 -
Front wheel nuts 85 63 -
Lower suspension arm ball joint to spindle carrier 47 35 -
Suspension strut nut 48 35 -
Clutch slave cylinder to transmission 10 - 89
Transmission-end housing section to clutch-end housing section 32 24 -
Reverse gear idler shaft mounting 34 25 -
Spur gear to differential 88 65 -
Selector finger to selector shaft 28 21 -
Selector gate to housing 10 - 89
Gearshift lever to selector shaft 40 30 -
Transmission fluid drain plug 45 33 -
Transmission fluid filler plug 45 33 -
Reversing light switch 10 - 89
Ball joint to selector lever shaft 15 11 -
Gearshift lever to gearshift lever shaft 30 22 -
Cover of internal selector mechanism 10 - 89
Reversing light actuating pin 25 18 -
Reverse gear idler shaft 24 18 -
Selector mechanism to transmission 23 17 -
Battery tray to body 25 18 -

308-03B Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Description and Operation > < Transaxle - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)