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Ford Workshop Service and Repair Manuals

Diagnosis and Testing|Removal and Installation > < 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (iB5)|Specifications
Manual Transmission/Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (iB5) - External Controls Focus 1999 (08/1998-12/2004)
Diagnosis and Testing

Since troubleshooting actually begins when repairs are taken on, the following procedure is recommended:

  1. Check customer concern is clear. If necessary, reproduce the concern on the vehicle.
  1. If the concern cannot be reproduced, perform a test drive and/or carry out a visual check with the aid of the following table:

Visual Inspection Chart

Mechanical
  • Visibly damaged or worn parts.
  • Loose or missing bolts or nuts.
  1. If the fault can be clearly identified by the visual check, it should be corrected and the system tested to see that it functions perfectly.
  1. If the fault cannot be clearly identified, use the following Symptom Chart to identify it exactly.

Symptom Chart

Symptom Possible Sources Action
Gearshift mechanism does not operate freely
*
Gearshift mechanism incorrectly adjusted
*
Adjust
-
REFER to Gearshift Mechanism, Adjust in this section.
Gearshift mechanism does not operate freely
*
Gearshift lever defective
*
Shift and selector cables defective
*
Go to Pinpoint Test A

System Check

PINPOINT TEST A : GEARSHIFT MECHANISM DOES NOT OPERATE FREELY

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
A1: CHECK GEARSHIFT LEVER
1
Detach the gearshift and selector cables from the gearshift lever.

Is the gearshift lever difficult to operate?
Yes
Dismantle the gearshift lever and check for defective components.
REFER to Gearshift Mechanism, Dismantle and Reassemble in this section.
No
A2:
1
Detach the selector and shift cables from the transmission.

Is the gearshift lever difficult to operate?
Yes
Renew the selector and shift cables.
No

Diagnosis and Testing|Removal and Installation > < 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: 5-Speed Manual Transmission (iB5)|Specifications