Rear End Sheet Metal Repairs - Rear Wheelhouse Outer—Convertible
Focus 2004.75 (07/2004-)
Removal and Installation
Replacement parts
Outer wheelhouse
Removal
General Notes
The quarter panel needs to be removed before the repairs can be started.
NOTE:The location of the separating cut may be changed depending on the extent of the damage. The repair shown only describes a complete replacement in full.
Part replacement options on outer wheel housing
Separating cut for rear partial replacement.
Separating cut for front part replacement.
NOTE:The remaining flange (approx. 12 mm) is required for welding with an overlap.
Outer wheelhouse
Cut location.
Outer wheelhouse
Mill out the spot welds.
NOTE:In the area shown, the separating cut can only be made from inside. The rocker panel with reinforcement behind may not be damaged while performing the repair.
Outer wheelhouse (inside view)
Cut location.
Mill out the spot welds.
Installation
NOTE:Before resistance spot welding of body panels with a total panel thickness of 3 mm and greater, the welding equipment instructions contained in sub-section 501-25 must be followed.
Outer wheelhouse (inside view)
Drill holes for puddle welding.
Cut location. Cut new part to leave a sufficient overlap for resistance spot welding.
Place new part on body from above, align and secure.
Outer wheelhouse
NOTE:The new part is abutted in the separating area (position 1).
